Subaru Legacy (2005 year). Manual - part 640

5MT-7

MANUAL TRANSMISSION AND DIFFERENTIAL

General Description

• Transmission case tightening torque

(1)

Transmission case ASSY (Single-
range)

(8)

Gasket

(13)

High-low cable bracket B (Dual-
range)

(9)

Plug

(2)

Gasket

(10)

Oil seal (Dual-range)

(14)

Oil level gauge (Turbo model)

(3)

Drain plug

(11)

Transmission case ASSY (Dual-
range)

(4)

Harness bracket

Tightening torque: N

⋅

m (kgf-m, ft-lb)

(5)

Clamp

(12)

High-low cable bracket A (Dual-
range)

T1: 70 (7.1, 51.6)

(6)

Pitching stopper bracket

T2: 60 (6.1, 43.7)

(7)

Oil level gauge (Non-turbo model)

Bolt No.

Bolt size

Tightening torque:

N

⋅m (kgf-m, ft-lb)

mm

8

(5) — (15)

25 (2.5, 18.4)

10

39 (4.0, 28.9)

(1) — (4)

(16) — (17)

MT-00003

(9)

(5)

(7)

(16)

(17)

(3)

(4)

(11)

(1)

(2)

(6)

(8)

(10)

(12)

(14)

(13)

(15)

5MT-8

MANUAL TRANSMISSION AND DIFFERENTIAL

General Description

2. DRIVE PINION ASSEMBLY

(1)

Drive pinion shaft

(16)

1st-2nd synchronizer hub

(31)

Thrust bearing

(2)

Roller bearing

(17)

Insert key

(32)

Differential bevel gear sleeve

(3)

Washer

(18)

Reverse driven gear

(33)

Washer

(4)

Thrust bearing

(19)

Outer baulk ring

(34)

Lock washer

(5)

Needle bearing

(20)

Synchro cone

(35)

Lock nut

(6)

Driven shaft

(21)

Inner baulk ring

(36)

Inner baulk ring (Turbo model)

(7)

Key

(22)

2nd driven gear

(37)

Synchro cone (Turbo model)

(8)

Woodruff key

(23)

2nd driven gear bushing

(38)

Outer baulk ring (Turbo model)

(9)

Drive pinion collar

(24)

3rd-4th driven gear

(10)

Needle bearing

(25)

Driven pinion shim

Tightening torque: N

⋅

m (kgf-m, ft-lb)

(11)

Snap ring (KS and K4 model)

(26)

Roller bearing

T1: 30 (3.1, 22.4)

(12)

Washer (KS and K4 model)

(27)

5th driven gear

T2: 120 (12.2, 88.5)

(13)

Sub gear (KS and K4 model)

(28)

Lock washer

T3: 260 (26.5, 191.7)

(14)

1st driven gear

(29)

Lock nut

(15)

Baulk ring

(30)

Washer

MT-01361

(1)

(2)

(3)

(4) (5)

(6)

(12)

(13)

(14)

(20)

(21)

(22)

(23)

(24)

(25)

(30)

(31)

(32)

(33)

(34)

(35)

(26)

(27)

(28)

(29)

(7)

(8)

(9)

(10)

(11)

(19)

(30)

T1

T2

T3

(36)

(37)

(38)

(15)

(16)

(17)

(18)

5MT-9

MANUAL TRANSMISSION AND DIFFERENTIAL

General Description

3. MAIN SHAFT ASSEMBLY FOR SINGLE-RANGE

MT-01359

T

(20)

(21)

(22)

(23)

(24)

(25)

(26)

(27)

(28)

(29)

(30)

(31)

(32)

(33)

(34)

(35)

(36)

(37)

(3)

(10)

(4)

(5)

(2)

(1)

(6)

(8)

(7)

(9)

(11)

(13)

(12)

(19)

(14)

(15)

(16)

(17)

(38)

(18)

(39)

5MT-10

MANUAL TRANSMISSION AND DIFFERENTIAL

General Description

(1)

Oil seal

(16)

4th gear thrust washer

(31)

Snap ring

(2)

Needle bearing

(17)

Ball bearing

(32)

Lock washer

(3)

Transmission main shaft

(18)

5th gear thrust washer

(33)

Lock nut

(4)

Needle bearing

(19)

5th needle bearing race

(34)

Reverse idler gear shaft

(5)

3rd drive gear

(20)

Needle bearing

(35)

Straight pin

(6)

Inner baulk ring

(21)

Main shaft rear plate

(36)

Reverse idler gear

(7)

3rd synchro cone

(22)

5th drive gear

(37)

Washer

(8)

Outer baulk ring

(23)

5th baulk ring

(38)

Taper roller bearing (Turbo model)

(9)

3rd-4th coupling sleeve

(24)

5th-Rev shifting insert key

(39)

5th needle bearing race (Turbo 
model)

(10)

3rd-4th synchronizer hub

(25)

5th-Rev synchronizer hub

(11)

3rd-4th shifting insert key

(26)

5th-Rev coupling sleeve

(12)

4th baulk ring

(27)

Reverse baulk ring

Tightening torque: N

⋅

m (kgf-m, ft-lb)

(13)

4th drive gear

(28)

Reverse synchro cone

T: 120 (12.2, 88.5)

(14)

4th needle bearing race

(29)

Ball bearing

(15)

Needle bearing

(30)

Synchro cone stopper