Subaru Legacy (2005 year). Manual - part 516

 

  Index      Subaru     Subaru Legacy - service repair manual 2005 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  514  515  516  517   ..

 

 

Subaru Legacy (2005 year). Manual - part 516

 

 

4AT-45

AUTOMATIC TRANSMISSION

Automatic Transmission Assembly

20) Install the pitching stopper.

Tightening torque:

T1: 50 N

m (5.1 kgf-m, 36.9 ft-lb)

T2: 58 N

m (5.9 kgf-m, 42.8 ft-lb)

21) Lift up the vehicle.
22) Replace the snap ring of front drive shaft with a
new one.
23) Apply grease to oil seal lips.
24) Install the ST to side retainer.
ST

28399SA010

OIL SEAL PROTECTOR

25) Align the spline of front differential shaft to that
of differential bevel gear for insertion, and remove
them using ST.
ST

28399SA010

OIL SEAL PROTECTOR

26) Insert the front drive shaft into transmission se-
curely by pressing the front housing from outside.

27) Install the ball joint to housing.

28) Tighten the mounting bolt.

Tightening torque:

50 N

m (5.1 kgf-m, 36.9 ft-lb)

29) Install the stabilizer to crossmember.

NOTE:
• Install the bushing (on front crossmember side)
while aligning it with the paint mark on stabilizer.
• Ensure the bushing and stabilizer have the same
identification colors when installing.

30) Always tighten the rubber bushing location
when wheels are in full contact with the ground and
vehicle is curb weight.

Tightening torque:

25 N

m (2.5 kgf-m, 18.4 ft-lb)

31) Install the shift select cable onto select lever.
<Ref. to CS-28, INSTALLATION, Select Cable.>

AT-01346

T1

T2

AT-00110

ST

AT-00111

(1) Identification mark on stabilizer

(2) Bushing identification color

AT-00809

FS-00050

4AT-46

AUTOMATIC TRANSMISSION

Automatic Transmission Assembly

32) Install the oil charge pipe, and connect the ATF
cooler hoses to pipe. (Model without ATF cooler
with warmer function)

33) Install the oil charge pipe. (Model with ATF
cooler with warmer function)
34) Install the propeller shaft.
<Ref. to DS-11, INSTALLATION, Propeller Shaft.>
35) Install the heat shield cover.

36) Install the rear exhaust pipe and muffler as-
sembly.
<Ref. to EX(H4SO 2.0)-10, INSTALLATION, Rear
Exhaust Pipe.> <Ref. to EX(H4SO 2.0)-12, IN-
STALLATION, Muffler.>
37) Install the front and center exhaust pipe.
<Ref. to EX(H4SO 2.0)-7, INSTALLATION, Front
Exhaust Pipe.>
38) Install the under cover.
39) Lower the lift.
40) Install the ATF level gauge.

41) Connect the following connectors.

(1) Transmission harness connectors
(2) Transmission ground terminal

42) Install the air cleaner case stay.

Tightening torque:

16 N

m (1.6 kgf-m, 11.6 ft-lb)

43) Install the air intake chamber.
<Ref. to IN(H4SO 2.0)-7, INSTALLATION, Air In-
take Chamber.>
44) Install the air intake duct.
<Ref. to IN(H4SO 2.0)-8, INSTALLATION, Air In-
take Duct.>
45) Using a gauge hole, add the ATF until the fluid
level is found at the center between upper and low-
er levels of level gauge “COLD” side. <Ref. to 4AT-
31, Automatic Transmission Fluid.>
46) Take off the vehicle from a lift.
47) Check the level of differential gear oil. <Ref. to
4AT-33, Differential Gear Oil.>
48) Check the select lever operation.
<Ref. to 4AT-51, INSPECTION, Inhibitor Switch.>
49) Bleed the air of control valve. <Ref. to 4AT-64,
Air Bleeding of Control Valve.>
50) Check the ATF level. <Ref. to 4AT-31, Auto-
matic Transmission Fluid.>
51) Execute the learning control promotion. <Ref.
to 4AT(diag)-18, FACILITATION OF LEARNING
CONTROL, OPERATION, Subaru Select Moni-
tor.>
52) Perform the road test.
<Ref. to 4AT-34, Road Test.>

AT-01333

AT-01331

AT-01330

4AT-47

AUTOMATIC TRANSMISSION

Transmission Mounting System

10.Transmission Mounting Sys-

tem

A: REMOVAL

1. PITCHING STOPPER

1) Remove the air intake chamber.
<Ref. to IN(H4SO 2.0)-7, REMOVAL, Air Intake
Chamber.>
2) Remove the pitching stopper.

2. TRANSMISSION REAR CROSSMEMBER 
& REAR CUSHION RUBBER

1) Disconnect the ground cable from battery.
2) Lift up the vehicle.
3) Remove the front, center and rear exhaust pipes
and muffler.
<Ref. to EX(H4SO 2.0)-6, REMOVAL, Front Ex-
haust Pipe.> <Ref. to EX(H4SO 2.0)-10, REMOV-
AL, Rear Exhaust Pipe.> <Ref. to EX(H4SO 2.0)-
12, INSTALLATION, Muffler.>
4) Remove the heat shield cover.
5) Set the transmission jack under the transmis-
sion. Make sure that the support plate of transmis-
sion jack does not touch the oil pan.
6) Remove the transmission rear crossmember.

7) Remove the rear cushion rubber.

B: INSTALLATION

1. PITCHING STOPPER

1) Install the pitching stopper.

Tightening torque:

T1: 50 N

m (5.1 kgf-m, 36.9 ft-lb)

T2: 58 N

m (5.9 kgf-m, 42.8 ft-lb)

2) Install the air intake chamber.
<Ref. to IN(H4SO 2.0)-7, INSTALLATION, Air In-
take Chamber.>

2. TRANSMISSION REAR CROSSMEMBER 
& REAR CUSHION RUBBER

1) Install the rear cushion rubber.

Tightening torque:

40 N

m (4.1 kgf-m, 29.5 ft-lb)

2) Install the crossmember.

Tightening torque:

T1: 35 N

m (3.6 kgf-m, 26 ft-lb)

T2: 70 N

m (7.1 kgf-m, 51.6 ft-lb)

3) Remove the transmission jack.
4) Install the heat shield cover.
5) Install the front, center and rear exhaust pipes
and muffler.
<Ref. to EX(H4SO 2.0)-7, INSTALLATION, Front
Exhaust Pipe.> <Ref. to EX(H4SO 2.0)-10, IN-
STALLATION, Rear Exhaust Pipe.> <Ref. to
EX(H4SO 2.0)-12, INSTALLATION, Muffler.>

AT-01329

AT-01334

AT-01346

T1

T2

AT-01335

T2

T2

T1

4AT-48

AUTOMATIC TRANSMISSION

Transmission Mounting System

C: INSPECTION

Repair or replace parts if the results of the inspec-
tion below are not satisfied.

1. PITCHING STOPPER

Make sure that the pitching stopper is not bent or
damaged. Ensure there are no cracks, hardening
or damage on rubbers. 

2. TRANSMISSION REAR CROSSMEMBER 
& REAR CUSHION RUBBER

Make sure that the crossmember is not bent or
damaged. Ensure there are no cracks, hardening,
or damage on cushion rubbers.

 

 

 

 

 

 

 

Content   ..  514  515  516  517   ..