Subaru Legacy (2005 year). Manual - part 497

 

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Subaru Legacy (2005 year). Manual - part 497

 

 

CS-29

CONTROL SYSTEMS

Select Cable

• 5AT

5) Install a new clamp paying attention to the in-
stalling direction.

6) Insert the tip of inner cable into connector hole of
the select lever, and fix the select cable to bracket.

7) Shift the select lever to “N” range, and then ad-
just the select cable position. <Ref. to CS-30, AD-
JUSTMENT, Select Cable.>

8) Install the heat shield cover.

9) Install the front, center and rear exhaust pipes
and muffler. (SOHC and DOHC non-turbo model)
• SOHC model
<Ref. to EX(H4SO 2.0)-7, INSTALLATION, Front
Exhaust Pipe.> <Ref. to EX(H4SO 2.0)-9, INSTAL-
LATION, Center Exhaust Pipe.> <Ref. to EX(H4SO
2.0)-10, INSTALLATION, Rear Exhaust Pipe.>
<Ref. to EX(H4SO 2.0)-12, INSTALLATION, Muf-
fler.>
• DOHC non-turbo model
<Ref. to EX(H6DO)-5, INSTALLATION, Front Ex-
haust Pipe.> <Ref. to EX(H6DO)-7, INSTALLA-
TION, Rear Exhaust Pipe.> <Ref. to EX(H6DO)-9,
INSTALLATION, Muffler.>
10) Install the center exhaust pipe, rear exhaust
pipe and muffler. (DOHC turbo model)
<Ref. to EX(H4DOTC)-7, INSTALLATION, Center
Exhaust Pipe.> <Ref. to EX(H4DOTC)-11, IN-
STALLATION, Rear Exhaust Pipe.> <Ref. to
EX(H4DOTC)-12, INSTALLATION, Muffler.>

C: INSPECTION

Check the removed cable and replace or adjust if
damaged, rusty or malfunctioning.
1) Check for smooth operation of the cable.
2) Check the inner cable for damage and rust.
3) Check the outer cable for damage, bends and
cracks.
4) Check the boot for damage, cracks and deterio-
ration.
5) Move the select lever from “P” to “D” range.
Check the existence of feel to contact the detents in
each range. If the detents cannot be felt or the po-
sition pointer is improperly aligned, adjust the ca-
ble.
6) Check if the starter motor rotates when the se-
lect lever is set to “P” range.
7) Check the back-up light illumination when the
select lever is in “R” range.
8) Check the parking lock operation when the se-
lect lever is in “P” range.

(A) Range select lever

(B) Snap pin

(C) Select cable

(D) Bracket

(E) Washer

(A) Clamp

(B) Forward

CS-00327

(B)

(D)

(C)

(E)

(A)

CS-00329

C

C

(A)

(B)

CS-00330

AT-01331

CS-30

CONTROL SYSTEMS

Select Cable

D: ADJUSTMENT

1) Shift the select lever to “N” range.
2) Remove the rear exhaust pipe and muffler.
• SOHC model
<Ref. to EX(H4SO 2.0)-10, REMOVAL, Rear Ex-
haust Pipe.> <Ref. to EX(H4SO 2.0)-12, REMOV-
AL, Muffler.>
• DOHC non-turbo model
<Ref. to EX(H6DO)-7, REMOVAL, Rear Exhaust
Pipe.> <Ref. to EX(H6DO)-9, REMOVAL, Muffler.>
• DOHC turbo model
<Ref. to EX(H4DOTC)-11, REMOVAL, Rear Ex-
haust Pipe.> <Ref. to EX(H4DOTC)-12, REMOV-
AL, Muffler.>
3) Remove the heat shield cover.

4) Loosen the adjusting nuts on both sides.

5) Turn the adjusting nut B until it lightly touches
the connector.

6) Set a spanner wrench to adjusting nut B so that
it does not rotate, and then tighten the adjusting nut
A.

Tightening torque:

7.5 N

m (0.76 kgf-m, 5.5 ft-lb)

7) After the completion of adjustment, confirm that
the select lever operates normally at all ranges.
8) Install in the reverse order of removal.

(A) Adjusting nut A

(B) Adjusting nut B

AT-01331

CS-00040

( A )

( B )

(A) Forward side

(B) Select lever

(C) Connector

(D) Adjusting nut B

(E) Contact point

(F) Adjusting nut A

(A) Adjusting nut A

(B) Adjusting nut B

CS-00041

(A)

(B)

(C)

(D)

(E)

(F)

CS-00042

( A )

( B )

CS-31

CONTROL SYSTEMS

AT Steering Shift Switch

5. AT Steering Shift Switch

A: REMOVAL

1) Disconnect the ground cable from battery.
2) Set the tire to the straight-ahead position.
3) Remove the airbag module. <Ref. to AB-16, RE-
MOVAL, Driver’s Airbag Module.>

WARNING:
With the airbag module equipped, always refer
to “Airbag System” when performing the airbag
module repair service. <Ref. to AB-16, INSPEC-
TION, Driver’s Airbag Module.>

4) Remove the steering wheel. <Ref. to PS-21, RE-
MOVAL, Steering Wheel.>
5) Remove the cover from steering wheel.
6) Remove each one of AT steering shift switch
mounting screw from the LH and RH side.

7) Remove the steering shift switch.

B: INSTALLATION

1) Clean all parts before installation.
2) Install in the reverse order of removal.
3) After completion of installation, set the select le-
ver to SPORT shift side and confirm that manual
mode “1” illuminates on the combination meter.
4) Operate the steering shift switch and confirm
that the “2” illuminates on combination meter.

CS-00331

CS-32

CONTROL SYSTEMS

AT Steering Shift Switch

C: INSPECTION

CS-00387

1

5

2 3 4

Step

Check

Yes

No

1

SHIFT-UP SWITCH CONTINUITY CHECK.
1) Press the shift-up switch.
2) Measure the resistance between shift 
switch connector terminals.

Terminal

No. 4 — No. 3:

Is the resistance less than 10 
Ω?

Go to step 2.

Replace the steer-
ing shift switch.

2

SHIFT-DOWN SWITCH CONTINUITY 
CHECK.
1) Press the shift-down switch.
2) Measure the resistance between shift 
switch connector terminals.

Terminal

No. 3 — No. 2:

Is the resistance less than 10 
Ω?

Go to step 3.

Replace the steer-
ing shift switch.

3

CHECK SHIFT SWITCH INSULATION.
1) Not to operate the shift switch.
2) Measure the resistance between shift 
switch connector terminals.

Terminal

No. 3 — No. 2:
No. 3 — No. 4:

Is the resistance more than 1 
M

Ω?

Steering shift 
switch is normal.

Replace the steer-
ing shift switch.

 

 

 

 

 

 

 

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