Subaru Legacy (2005 year). Manual - part 62

ME(H4SO 2.0)-31

MECHANICAL

Engine Assembly

(5) Generator connector and terminal

(6) A/C compressor connector

(7) Power steering switch connector

13) Disconnect the following hoses:

(1) Brake booster vacuum hose

(2) Heater inlet and outlet hoses

14) Remove the power steering pump.

(1) Loosen the lock bolt and slider bolt, and re-
move the front side belt. <Ref. to ME(H4SO
2.0)-37, FRONT SIDE BELT, REMOVAL, V-
belt.>
(2) Remove the power steering pump.

(3) Place the power steering pump onto right
side wheel apron.

15) Remove the front and center exhaust pipe.
<Ref. to EX(H4SO 2.0)-6, REMOVAL, Front Ex-
haust Pipe.>
16) Remove the bolts and nuts which hold lower
side of transmission to engine.

17) Remove the nuts which install front cushion
rubber onto front crossmember.

18) Separate the torque converter clutch from drive
plate. (AT model)

(1) Lower the vehicle.
(2) Remove the service hole plug.
(3) Remove the bolts which hold torque con-
verter clutch to drive plate.

(A) Terminal

(B) Generator connector

ME-00818

(B)

(A)

ME-00819

FU-00878

ME-00820

FU-00139

ME-00210

LU-00223

ME(H4SO 2.0)-32

MECHANICAL

Engine Assembly

(4) Remove other bolts while rotating the crank-
shaft using socket wrench.

19) Remove the pitching stopper.

20) Disconnect the fuel delivery hose (A), return
hose (B) and evaporation hose (C).

CAUTION:
• Collect fuel from the hose into container.
• Disconnect the hose with its end wrapped
with cloth to prevent fuel from splashing.

21) Support the engine with a lifting device and
wire ropes.

22) Support the transmission with a garage jack.

CAUTION:
Doing this is very important because the trans-
mission lowers for its own weight. This work is 
also of great importance for facilitating reinstal-
lation.

CAUTION:
Before removing the engine away from trans-
mission, check to be sure no work has been 
overlooked.
23) Separation of engine and transmission

(1) Remove the starter. <Ref. to SC(H4SO 2.0)-
6, REMOVAL, Starter.>
(2) Remove the bolts which hold upper side of
transmission to engine.

24) Install the ST to converter case. (AT model)
ST

498277200

STOPPER SET

ME-00212

ME-00213

FU-01088

(A)

(B)

(C)

LU-00222

(A) Transmission

(B) Garage jack

ME-00215

(B)

(A)

ME-00216

ST

ME-00217

ME(H4SO 2.0)-33

MECHANICAL

Engine Assembly

25) Remove the engine from vehicle.

(1) Slightly raise the engine.
(2) Raise the transmission with garage jack.
(3) Move the engine horizontally until main
shaft is withdrawn from clutch cover.
(4) Slowly move the engine away from engine
compartment.

NOTE:
Be careful not to damage adjacent parts or body
panels with crank pulley, oil level gauge, etc.
26) Remove the front cushion rubbers.

B: INSTALLATION

1) Install the front cushion rubbers.

Tightening torque:

35 N

⋅

m (3.6 kgf-m, 25.8 ft-lb)

2) Position the engine in engine compartment and
align it with transmission.

NOTE:
Be careful not to damage adjacent parts or body
panels with crank pulley, oil level gauge, etc.

3) Apply a small amount of grease to the spline of
main shaft. (MT model)
4) Tighten the bolts which hold upper side of trans-
mission to engine.

Tightening torque:

50 N

⋅

m (5.1 kgf-m, 36.9 ft-lb)

5) Remove the lifting device and wire ropes.
6) Remove the garage jack.

7) Install the pitching stopper.

Tightening torque:

T1: 50 N

⋅

m (5.1 kgf-m, 36.9 ft-lb)

T2: 58 N

⋅

m (5.9 kgf-m, 42.8 ft-lb)

8) Remove the ST from converter case. (AT model)

NOTE:
Be careful not to drop the ST into the converter
case when removing the ST.
ST

498277200

STOPPER SET

9) Install the starter. <Ref. to SC(H4SO 2.0)-6, IN-
STALLATION, Starter.>
10) Install the torque converter clutch to drive plate.
(AT model)

(1) Tighten the bolts which hold torque convert-
er clutch to drive plate.
(2) Tighten other bolts while rotating the crank-
shaft using socket wrench.

CAUTION:
Be careful not to drop bolts into the torque con-
verter clutch housing.

Tightening torque:

25 N

⋅

m (2.5 kgf-m, 18.4 ft-lb)

(3) Install the service hole plug to prevent for-
eign matters from being mixed.

11) Install the power steering pump.
<Ref. to PS-83, INSTALLATION, Oil Pump.>
12) Lift-up the vehicle.

LU-00222

ME-00216

ME-00218

T2

T1

ME-00212

ME(H4SO 2.0)-34

MECHANICAL

Engine Assembly

13) Tighten the bolts and nuts which hold lower
side of the transmission to engine.

Tightening torque:

50 N

⋅

m (5.1 kgf-m, 36.9 ft-lb)

14) Tighten the nuts which install the front cushion
rubber onto crossmember.

Tightening torque:

85 N

⋅

m (8.7 kgf-m, 62.7 ft-lb)

NOTE:
Make sure the front cushion rubber mounting bolts
are securely installed.

15) Install the front and center exhaust pipe.
<Ref. to EX(H4SO 2.0)-7, INSTALLATION, Front
Exhaust Pipe.>
16) Lower the vehicle.
17) Connect the following hoses.

(1) Fuel delivery hose, return hose and evapo-
ration hose
(2) Heater inlet and outlet hoses
(3) Brake booster vacuum hose

18) Connect the following connectors:

(1) Front oxygen (A/F) sensor connector
(2) Rear oxygen sensor connector
(3) Engine ground cable

Tightening torque:

14 N

⋅

m (1.4 kgf-m, 10.1 ft-lb)

(4) Engine harness connectors
(5) Generator connector and terminal
(6) A/C compressor connector

19) Install the air intake chamber stay.

Tightening torque:

16 N

⋅

m (1.6 kgf-m, 11.8 ft-lb)

20) Install the A/C pressure hoses.
<Ref. to AC-39, INSTALLATION, Hose and Tube.>
21) Install the radiator to vehicle. <Ref. to
CO(H4SO 2.0)-21, INSTALLATION, Radiator.>
22) Install the air intake duct, air cleaner case and
air intake chamber. <Ref. to IN(H4SO 2.0)-8, IN-
STALLATION, Air Intake Duct.> <Ref. to IN(H4SO
2.0)-5, INSTALLATION, Air Cleaner Case.> <Ref.
to IN(H4SO 2.0)-7, INSTALLATION, Air Intake
Chamber.>
23) Install the under cover.
24) Install the battery in the vehicle and connect ca-
bles.
25) Fill engine coolant.
<Ref. to CO(H4SO 2.0)-13, FILLING OF ENGINE
COOLANT, REPLACEMENT, Engine Coolant.>
26) Check the ATF level and replenish it if neces-
sary.
<Ref. to 4AT-31, INSPECTION, Automatic Trans-
mission Fluid.>
27) Charge the A/C system with refrigerant. <Ref.
to AC-21, PROCEDURE, Refrigerant Charging
Procedure.>
28) Remove the front hood stay, and close the front
hood.
29) Take off the vehicle from a lift.

C: INSPECTION

1) Check the pipes and hoses are installed firmly.
2) Check the engine coolant and ATF are at speci-
fied levels.

ME-00219

LU-00223