SsangYong Rexton. Manual - part 460

SSANGYONG  Y200

1F3-60  DIESEL ENGINE CONTROLS

YAD1FCZ0

YAD1FD00

YAD1FD10

YAD1FD20

10. Install the assembly cage 601 589 05 14 00 (29)

and remove the bolt (20) and pull off the washer
(21).

Notice:  Be careful that the bolt (20) is left hand
thread.

13. Remove the bolt (22) and pull off the square nut

(28).

14. Pull out the fuel injection pump (25) and seal (23).

12. Remove the bolt (12) and pull off the washer (11).

11. Remove the chain tensioner (18) and seal (19).

DIESEL ENGINE CONTROLS  1F3-61

SSANGYONG  Y200

10

20

30

40

0 T

YAD1FD30

YAD1FD40

YAD1FD50

YAD1BC10

Installation Procedure

1. Remove the screw plug (27) and seal (26) and

collect oil in a vessel.

4. Ensure that the no.1 cylinder is positioned at ATDC

15°.

3. Tighten the locking screw 601 589 05 21 00.

2. Insert flange 601 589 00 08 00 (31) onto the

injection pump camshaft and turn until the cam of
the governor is visible in the hole.

SSANGYONG  Y200

1F3-62  DIESEL ENGINE CONTROLS

YAD1FD60

YAD1FD70

YAD1FD80

YAD1FD90

5. Coat the new seal (23) with engine oil and install

it.

6. Insert the fuel injection pump (25) and tighten the

bolts (22).

Installation Notice

10. Connect the fuel pipes

Installation Notice

8. Tighten the bolt (12).

Installation Notice

9. Insert the washer (21) and tighten the bolts (20)

and then remove the assembly cage 601 589 05
14 00 (29).

Installation Notice

7. Remove the locking screw (32).

Tightening Torque

23 N•m (17 lb-ft)

Tightening Torque

23 N•m (17 lb-ft)

Tightening Torque

46 N•m (34 lb-ft)

Return Line (5)

Fuel Injection Line (15)

Fuel feed Line (3)

Suction and Pressure Line (4)

13 N•m (10 lb-ft)

18 N•m (13 lb-ft)

13 N•m (10 lb-ft)

13 N•m (10 lb-ft)

Replace the seal.

11. Assemble the plastic clip (8).

DIESEL ENGINE CONTROLS  1F3-63

SSANGYONG  Y200

YAD1FDA0

12. Connect the vacuum line (13, 14).

13. Connect the connecting rod (15).

14. connect the accelerator control damper (16).

(Manual transmission vehicle)

15. Install the chain tensioner.

16. Install the vacuum pump.

17. Check the start of delivery.

18. Adjust the idle speed.