SsangYong Rexton. Manual - part 350

M161 ENGINE MECHANICAL  1B2-83

SSANGYONG  Y200

YAD1B980

YAD1B990

YAD1B0A0

Inspection

1. Measure the basic bore of the connecting rod

bearing.

Notice:  If the basic bore exceeds the value of
51.614 mm, replace the bearing or check the
connecting rod.

3. C h e c k   t h e   a s s e m b l y   m a r k   ( i n d i c a t i o n / / o r

number:arrow) of the connecting rods and the
bearing cap when installing.

Notice:

•

Make sure it doesn’t exceed over 4g with other
connecting rods when replacing the connecting
rods.

•

Check if the connecting rod and the bearing
cap are accurately seated on the groove when
replacing the bearing.

2. Check connecting rod bolts.

51.7 - 52 mm

52.9 mm

1st step : 40 N•m

(30 lb-ft)

2nd step : 90°

Notice: If the length exceeds max. length, replace
it.

Length When New (L)

Max. Length (L)

Tightening Torque

SSANGYONG  Y200

1B2-84  M161 ENGINE MECHANICAL

PISTON RING

Preceding Work:

Removal of piston

1 Piston Compression Ring (Top Ring)
2 Piston Compression Ring (2nd Ring)
3 Piston Oil Ring

YAD1B2T0

4 -
5 Spacer
6 SideRail

M161 ENGINE MECHANICAL  1B2-85

SSANGYONG  Y200

YAD1B2U0

YAD1B2V0

Replacement Procedure

1. Measure the piston ring’s gap.

Notice: If out of specification, replace the piston
ring.

3. For installation, position the piston ring to be the

‘TOP’ mark on the piston ring upward and arrange
the piston ring ends to be 120 °  part.

4. Adjust the hook spring joint in the oil ring 180  °

way from the ring end.

2. Remove the piston ring with a pliers.

End Gap of the

Piston Ring

Gap Between

the Piston and the

Piston Ring

Groove 1 0.20 - 0.40 mm

Groove 2 0.20 - 0.40 mm

Groove 3 0.20 - 0.45 mm

Groove 1 0.028 - 0.060 mm

Groove 2 0.010 - 0.045 mm

Groove 3 0.010 - 0.045 mm

SSANGYONG  Y200

1B2-86  M161 ENGINE MECHANICAL

OIL PAN

1 Bolt
2 Bolt
3 Bolt
4 Bolt

Removal & Installation Procedure

1. R e m o v e   t h e   d r a i n   p l u g   a n d   d r a i n   t h e   o i l

completely.

2. Unscrew the bolts and remove the oil pan and

gasket.

Notice:  Arrange the bolts according to each size.

3. Clean the inside of oil pan and sealing surface,

then apply the sealant.

4. Replace the gasket with new one.

5. Install the oil pan with gasket, and tighten each

bolt in  specified torque.

6. Check for oil leaks while running the engine.

YAD1B7P0

5 Bolt
6 OilPan
7 Gasket