SsangYong Rexton. Manual - part 306

M162 ENGINE MECHANICAL  1B1-27

SSANGYONG  Y200

4. Remove the gasket (arrow).

Notice:  Replace the gasket with new one and
apply the sealant.

5. Installation should follow the removal procedure

in the reverse order.

2. Remove the cylinder head front cover (6).

Installation Notice

Tightening Torque

22.5 - 27.5 N•m

(16.6 - 20.3 lb-ft)

Apply the sealant at the mating surface of the
cylinder head and the front cover.

3. Remove the upper guide rail pin and the guide

rail (3).

Notice: Install it while the chain tensioner is loose.

YAD1B530

YAD1B540

SSANGYONG  Y200

1B1-28  M162 ENGINE MECHANICAL

CYLINDER HEAD

Preceding Work : Removal of cylinder head cover

Removal of cylinder head front cover

Removal of upper intake manifold

1 Cylinder Head Bolt (14 pieces)

........................ 1st step

55 N•m (141 lb-ft)

2nd step

90°

3rd step

90°

2 Washers (14 pieces)
3 Flange Bolts (3 pieces)

........................ 1st step 18-22 N•m (13-16 lb-ft)

2nd step

90°±5°

4 Exhaust Camshaft Sprocket
5 Cylinder Head
6 Gasket .................................................... Replace
7 Dowel Sleeve

YAD1B550

M162 ENGINE MECHANICAL  1B1-29

SSANGYONG  Y200

4. Remove the three flange bolts in the exhaust

camshaft sprocket.

Installation Notice

5. Separate the chain from the camshaft sprockrt.

Notice: Be careful not to drop the chain into the
timing case.

Tools Required

116 589 01 34 00

Threaded Pin

116 589 20 33 00

Sliding Hammer

617 589 00 10 00

Allen Wrench Socket

Removal & Installation Procedure

1. Rotate the crankshaft so that the piston of number

1 cylinder is at TDC.

Notice: Rotate the crankshaft  in the normal engine
direction.

2. Put the alignment marks (arrows) on the timing

chain and camshaft sprocket.

3. Drain the coolant from the crankcase.

Tightening Torque

1st  step: 18 - 22 N•m

(13 - 16 lb-ft)

2nd step: 90° ± 5°

Do not reuse the removed bolts.

YAD1B590

YAD1B600

YAD1B610

SSANGYONG  Y200

1B1-30  M162 ENGINE MECHANICAL

7. Remove the cylinder head bolts in numerical order

using allen wrench socket 617 589 00 10 00.

Installation Notice

9. Carefully remove the cylinder head and check the

mating surface.

10. Installation should follow the removal procedure

in the reverse order.

8. Check the length of the cylinder head bolt.

Installation Notice

6. Remove the guide rail fixing pin from the cylinder

head using the threaded pin 116 589 01 34 00 (1)
and sliding hammer 116 589 20 33 00 (2).

Tightening Torque

1st step:

55 N•m
(41 lb-ft)

2nd step : 90°

3rd step : 90°

Length (L)

New 160 ± 0.8 mm

Max. 162 ± 0.7 mm

•

Replace the bolt if the measured length exceed
the max. length.

•

Apply the oil to the thread surface of bolt.

YAD1B620

YAD1B630

YAD1B640