SsangYong Rexton. Manual - part 18

DI01-26

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

15. Loosen the clamp on the intake manifold and remove the

intake air hose.

16. Remove the exhaust pipe mounting nuts from the turbo

charger.

Installation Notice

17. Remove the power steering inlet pipe and the outlet hose

from the power steering pump.

18. Remove the vacuum hose from the brake booster.

Installation Notice

Notice

Plug the openings of hoses and pump with caps not
to flow out the oil.

Tightening torque

25 ± 2.5 Nm

Installation Notice

Inlet pipe union nut

25 ± 2.5 Nm

Vacuum pipe union nut

(at vacuum pump side)

10 Nm

Y220_01024

Y220_01027

Y220_01028

Y220_01029

DI01-27

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

23. Disconnect the “ST” terminal and “+” terminal cables from

the starter motor.

20. Remove the engine oil heater outlet hose.

21. Disconnect the cables from the cylinder block and other

components.

(e.g., coolant temperature sensor cable and oil
temperature switch)

22. Disconnect the engine ground cable and the alternator

“+” terminal cable.

19. Remove the supply inlet, supply outlet and return hose

from the fuel filter.

Y220_01030

Y220_01031

Y220_01032

Y220_01033

Notice

1. When separating the hoses from the fuel filter,

plug the openings with caps so that the
contaminants will not get into the fuel system.

2. Mark on all the hoses not to be mixed each other.

Notice

Make sure to properly tighten the cable nuts when
installing. Otherwise, it may cause a poor ground or
electric charging problem.

Notice

Make sure to properly tighten the cable nuts when
installing. Otherwise, it may cause an engine starting
problem.

DI01-28

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

24. Disconnect the air conditioner compressor connector and

remove the inlet and outlet pipes from the compressor.

25. For the automatic transmission equipped vehicle, remove

the oil cooler pipes.

Note

The oil cooler pipes are connected to cylinder block
at both sides and bottom area of oil with brackets.

Installation Notice

26. Set up the special to the cooling fan pulley and remove

the cooling fan assembly. To make the removal easier,
loosen the radiator shroud.

Installation Notice

Y220_01034

Y220_01035

Y220_01036

Y220_01038

Cooling fan pulley bolt

10 ± 1.0 Nm

Pipe mounting bracket bolt

Pipe hose (radiator side)

union nut

25 ± 2.5 Nm

25 ± 2.5 Nm

DI01-29

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

Y220_01040

27. Remove the radiator shroud.

Installation Notice

28. Take off the fan belt from the engine.

Note

1. Insert a tool into the belt tensioner and rotate it

counterclockwise to take off the fan belt.

2. After installation of the fan belt, pump the belt

tensioner 3 to 4 times.

Y220_01039

Tightening torque

10 ± 1.0 Nm