SsangYong Rexton. Manual - part 17

DI01-22

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

ENGINE MOUNTING

Y220_01010

Notice

1. Disconnect the negative battery cable before removal.

2. Drain the engine oil.

3. Drain the engine coolant.

4. Be careful not to splash the fuel to the vehicle body. It may cause a fire or vulcanization of rubber products.

Make sure to block the fuel related hoses before removal.

1. Side Mountings

Left

Right

2. Transmission Mounting

3. Exhaust Manifold and Pipe

4. Cables and Connectors

REMOVAL AND INSTALLATION

DI01-23

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

1. Disconnect the negative battery cable.

2. Remove the engine hood assembly.

Note

Refer to “Body” section.

Engine Assembly - Removal

3. Remove the skid plate under the engine compartment.

Installaiton Notice

4. Loosen the radiator drain cock and drain the coolant.

Y220_01012

Y220_01013

Y220_01014

Notice

If not necessary, place the ignition switch at “OFF”
position.

Tightening torque

12 ± 1.2 Nm

Notice

1. Be careful not to contact with coolant. If contacted,

wash with soap and water to ensure all coolant is
removed.

2. Use only designated coolant.

3. Open the coolant reservoir cap to help the

draining.

Y220_01011

DI01-24

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

5. Loosen the cylinder block drain plug (under the intake

manifold) and drain the coolant completely.

6. Retighten the drain plug with the specified tightening

torque.

7. Remove the inlet hose (1) and the heater hose (2) under

the radiator.

8. Remove the coolant outlet hose over the radiator.

9. Remove the radiator grille and loosen the hose clamp on

the outlet port of turbo intercooler.

Note

For the removal and installation of radiator grille,
refer to “Cooling System” section.

Y220_01015

Y220_01016

Y220_01017

Y220_01021

Notice

Be careful not to damage the rubber hose.

Notice

Be careful not to damage the rubber hose.

Tightening torque

30 Nm

DI01-25

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

14. Loosen the clamp on the inlet hose of intercooler.

13. Loosen the clamps and remove the intake air hose from

the turbo charger.

10. Loosen the hose clamp on intake air hose of turbo charger

and remove the intake air hose.

11. Separate the outlet hose of oil separator from the intake

air hose of turbo charger.

12. Loosen the clamp on the intake air duct hose of turbo

charger at the air cleaner side and separate the hose
from the air cleaner housing.

Y220_01022

Y220_01018

Y220_01020

Y220_01023