SsangYong: Engine Euro 4. Manual - part 27

 

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SsangYong: Engine Euro 4. Manual - part 27

 

 

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

33

2411

EXHAUST SYSTEM

D27DTP/D27DT (EU4)  SM - 2006.08

D27DTP/D27DT (EU4)

ENGINE

FUEL

I

N

T

AKE

EXHAUST

PRE-HEA

TING

LUB

COOLING

SWITCHABLE

ECU

DIAGNOSIS

Throttle Body and Throttle Flap Actuator

For the vehicle equipped with CDPF, the throttle body is installed in the opening of intake manifold. The flap in the throttle
body is actuated by vacuum and the throttle body is operated only when the engine is idling (700 ~ 800 rpm) or running
at below 2500 rpm without accelerator pedal depressed. (For detailed operating range, refer to the control map.)

With EGR ratio and pressure difference provided by the differential pressure sensor, the ECU determines the CDPF’s
burning range. If the ECU determines to burn the soot in CDPF, it checks whether the engine is running in low load
range (engine idleing or running at below 2500 rpm without depressing the accelerator pedal). If the engine is running
in low load range, the flap in the throttle body is closed by vacuum modulator. The flap is not completely closed to
prevent engine from turning off.

In summary, the operating conditions for the flap in the throttle body are as follows:

Overview

Actuator for controllling

throttle flap

1. When the CDPF’s burning conditions are met (soot mass is over the limit and EGR ratio and tempera-

ture of exhaust gas are met with operating conditions)

2. When the engine is running in low load range (idling (700 ~ 800 rpm) or running at below 2500 rpm

without accelerator pedal depressed)

It controls the flap in the throttle body.

Vacuum actuated:
Throttle flap closed 

→ Vacuum pressure at approx. 680

~ 720 hpa (intake air volume decreased)

Vacuum released (atmospheric pressure actuated):
Throttle flap opened 

→ Atmospheric pressure actuated

(normal amount of intake air supplied)

Vacuum Modulator for Controlling Throttle Flap

Throttle body and throttle flap actuator

• The flap in the throttle body is operated only when the engine is running in low load range. It is to

increase the temperature of exhaust gas by decreasing the amount of intake air and increasing the
amount of fuel supplied since the fuel including post injected fuel is not enough to increase the tem-
perature up to the CDPF's burning temperature.

NOTICE

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

34

2411

EXHAUST SYSTEM

D27DTP/D27DT (EU4)  SM - 2006.08

D27DTP/D27DT (EU4)

• Housing material: AC4C (Gravity Casting)

• Response: OPEN 

→ CLOSE: approx. 200 msec, CLOSE → OPEN: approx. 200 msec

• Operating distance of actuator by vacuum pressure

Below approx. 0.5 mm when the vacuum pressure is at P1 (approx. -110 mbar)

Below approx. 25 mm when the vacuum pressure is at P2 (approx. -750 mbar)

• Leak limit of actuator diaphram: Below 0.15 litre/min. (at -500 mbar)

Throttle body housing

Sealing cap

Snap ring

Bush

Shaft

Flap bolt

Oil seal

  Washer

Bracket

Actuator’s vacuum actuated

(approx. 680 ~ 720 hpa) 

→ CLOSE

Actuator’s vacuum released

(atmospheric pressure actuated) - OPEN

Vacuum actuator

EGR valve

installation side

Specifications

Structure and Components

Vacuum port

Actuator operating rod

Actuator load’s
moving distance
when the
actuator’s vacuum
is actuated: 25 mm

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

35

2411

EXHAUST SYSTEM

D27DTP/D27DT (EU4)  SM - 2006.08

D27DTP/D27DT (EU4)

ENGINE

FUEL

I

N

T

AKE

EXHAUST

PRE-HEA

TING

LUB

COOLING

SWITCHABLE

ECU

DIAGNOSIS

Vacuum Modulator

As the vacuum modulator for controlling throttle body flap has been added, three vacuum modulators are installed in total.

As one vacuum modulator is added, the existing modulators’ shape have changed.

1. Vacuum modulator for controlling turbocharger wastegate (shape changed)

2. Vacuum modulator for controlling EGR valve (shape changed)

3. Vacuum modulator for controlling throttle flap (added - only for vehicle with CDPF)

The vacuum modulator systems differ in D27DT engine, D27DTP (POWER UP) engine and D27DT engine with
CDPF. For more details, refer to the appropriate section.

D27DT Engine Vacuum Modulator (without CDPF)

Vacuum modulator for

controlling VGT turbocharger

wastegate

Vacuum Modulators by Engine

EGR valve

Throttle flap actuator

Throttle flap

D27DTP (POWER UP) Engine Vacuum Modulator

Vacuum modulator for

controlling throttle flap

Vacuum modulator for

controlling EGR valve

Vacuum modulator for controlling

turbocharger wastegate

TO turbo-

charger

Actuator

From vacuum

pump

To EGR valve

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

36

2411

EXHAUST SYSTEM

D27DTP/D27DT (EU4)  SM - 2006.08

D27DTP/D27DT (EU4)

The vacuum modulator for controlling throttle body is controlled by ECU when the CDPF’s burning conditions are
met and the engine is running in low load range (idling or running at below 2500 rpm without accelerator pedal
depressed). There is no change for other vacuum modulators.

Vacuum modulator for vehicle equipped with CDPF

Vacuum input
(From Vacuum pump)

Vacuum output
(Throttle flap)

Connector

Inner plunger

Conventional vacuum modulator for D27DT

For internal structure, refer to the figure below.

Structure and Operating Principle Vacuum Modulator

Vacuum pump

Output vacuum

Ambient air

Plunger

Connector

Normal state (A)

Diaphram

Plunger

Spring

Seat assembly

Atmospheric pressure

Vacuum control

Air flow

Duty increased (B)

Duty decreased (B)

* The vacuum is adjusted according to the relation between the pressure of nipple

cover chamber (I) and magnetic force (II).

 

 

 

 

 

 

 

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