SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 388

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

POWER STEERING

STAVIC - 2004.09

28

4G

Inspection

Rack Gear Shaft

1. Check the rack gear for deformation and damage.

• Place the V-blocks (1) on the flatten plate.

• Put the rack gear (2 and 4) on the V-blocks.

• Measure the straightness of rack gear with a dial

gauge.

• Check the rack gear for abnormal wear and damage.

4. Check the steering gear housing (a) for crack, distortion

and abnormal wear.

3. Check the tie rod end and the rack and pinion bellows for

damage.

• Check the tie rod end boot (1) for crack and abnormal

wear.

• Check the rack and pinion boot (2) for crack and

abnormal wear.

2. Check the steering pinion gear for damage.

• Check the pinion gear (1) for abnormal wear and

damage.

• Check the bearing (2) for looseness and operation.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

POWER STEERING

STAVIC - 2004.09

29

4G

10. Check the bearings and oil seals for damage.

• Check the pinion shaft seal (1) for wear and leakage.

• Check the needle bearing (2) for wear.

• Check the steering pinion bearing (3) for wear.

11. Replace all the defective components with new ones.

8. Check the tie rod end and the rack and pinion boot for

crack and abnormal wear.

9. Check the metal components for wear.

• Check the pinion gear for abnormal wear and damage.

• Check the rack gear for abnormal wear and damage.

• Check the steering gear housing for wear and damage.

7. Check the tie rod end and the rotating area (1) of tie rod

ball joint for damage.

5. Check the tie rod end and the tie rod ball joint for damage.

• Check the tie rod end ball joint for operation.

• Check the tie rod ball joint for operation. Check the

tie rod for deflection due to its weight.

6. Replace all the defective components with new ones.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

POWER STEERING

STAVIC - 2004.09

30

4G

2. Remove the pump clip and disassemble the pump from reservoir tank.

Reservior tank

Pump assembly

Mounting clip

Mounting clip

4. STEERING GEAR PUMP AND OIL PIPE

Power Steering Gear Pump Assembly

Preceding Work: 1. Disconnect the battery negative cable.

2. Remove fan belt and drain the power steering oil.

1. Unscrew th pump mounting bolt/nut(1) and disconnect

the oil pipes(2, 3).

Tightening torque

Mounting nut (1): 2.0 ~ 2.3 kgm

Oil pump (2): 4.5 ~ 5.0 kgm

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

POWER STEERING

STAVIC - 2004.09

31

4G

Oil supply pipe

(High pressure)

Low pressure pipe

High pressure pipe

Oil return pipe

(Low pressure)

1.Oil pump

2. Gear box

Sub frame

Pipe mounting bolts

Power Steering Oil Pipes

Preceding Work: Drain the power steering oil.

1. Disconnect the oil pipes(High, low pressure) frame the steering oil pump, power steering and sub framegear box.

 [Notice]

•

If two oil pipes ( High, Low pressure ) are installed as
changed, abnormal vibration is detected through steering
handle and this damage to the power steering system.
(Smaller hole diameter for high pressure pipe)