SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 355

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STAVIC - 2004.09

4D

Function

Position A

Position B

Position C

Position D

Position ground

Control (4L - 4H)

Control (4H - 4H)

Pin

1

2

3

4

5

6

7

2(P/W)

5(Y/W)

7(P)

1(Br/W)

3(W)

6(Y)

4(V)

4. SHIFT MOTOR CONNECTOR

When selecting a position in 4WD switch (4H/4L), TOD control unit exactly changes the motor position to 4H and 4L by
detecting the electric signals from position encoder that monitors motor position.

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STAVIC - 2004.09

4D

2. Unscrew TCCU mounting nuts (M5-2EA)

REMOVAL AND INSTALLATION

1. TCCU

1. Move the driver’s seat to for front and open the seat cover.

3. Disconnect the TCCU connector and seperate the unit.

4. Install in the reverse order of removal.

 [Notice]

Be careful not to apply any impact to TCCU body.

Installation Notice

Tightening torque

10 ± 1.0 Nm

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STAVIC - 2004.09

4D

3. Disconnect the front and rear speed sensor connector (white, 7-pin) from bracket.

2. SHIFT MOTOR

1. Disconnect the negative battery cable.

2. Disconnect the shift motor/electronic magnetic clutch connector (black, 7-pin) and front and rear speed sensor

connector (white, 4-pin) at the rear top section of the transfer case.

4. Remove shift motor mounting bolts.

5. Remove bracket mounting bolt.

 [Notice]

Remove two bolts for fixing the motor and bracket before
removing the shift motor and bracket.

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EFFECTIVE DATE

AFFECTED VIN

30

TOD

STAVIC - 2004.09

4D

7. Clean the mating surface of the transfer case and shift

motor.

8. Apply sealant on the mating surface if new shift motor

assembly.

9. Install in the reverse order of removal. Make sure that

the mode switch selection is matched with the motor’s
driving position before installation.

6. Pull the shift motor assembly out while keeping the level.

 [Notice]

Do not disassemble the shift motor since it is replaced as an
assembled unit.

 [Notice]

To do that, install a new shift motor on the same location
that the used shift motor was on.