SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 317

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

88

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

1. Separate the selector.

2. Remove the selector lever cover (1) and the center

console (2).

A. Shift rod

: Remove the shift rod pin (1) and separate the shift

rod from selector lever

3. Remove the selector lever lower duct (1) and connector

(2).

Selector Lever Assembly

 [Notice]

Place the selector lever at “P” position when removing
installing selector lever and wire cable.

4. Unscrew the selector lever assembly mounting bolts.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

89

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

DISASSEMBLY AND REASSEMBLY (DC 5-SPEED A/T)

COMPONENTS

Torque converter

Oil pump

Input shaft

B1   C1   C2     B3 C3   B2

Output shaft

Parking lock gear

Intermediate shaft

F2

Center planetary gear

F1

Valve body

Stator shaft

Lockup clutch

B3 assembly

B2 assembly

Output flange

Valve body and oil pan

Adaptor plug

(transmission wiring connection)

Torque converter

Oil pump

B1 assembly

C1 assembly

C2 assembly

C3 assembly

Housing assembly

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

90

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

W5A300

(G32D: 4WD)

Numbers

C1

4

Single

face

5

Single

face

Transmission

Friction Disc

Friction Disc

C2

4

Dual

face

5

Dual

face

C3

4

Single

face

4

Single

face

B1

3

Single

face

4

Single

face

B2

5

Dual

face

5

Dual

face

B3

4

Dual

face

5

Dual

 face

Remark

Oil drain plug (oil pan)

Oil filler pipe (upper)

Oil filler pipe (lower)

Oil cooler pipe

Oil pan

Torque converter housing/oil pump

Transmission rear mounting bracket (both sides)

Transmission rear mounting bracket (center)

Torque converter bolt

Converter housing/engine

Converter housing/transmission housing

Valve body

Valve body side cover

Solenoid valve

12-Angle collar nut

B2 housing bolt

Selector lever unit bolt

Tightening Torque

No.

Description

Remark

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

Heaxgon, 5 mm

-

-

-

T 30

-

-

-

-

-

T 45

T 30

T 30

-

12-Angle, each 30 mm

T 45

-

Tightening

Torque (Nm)

14

12 ~ 14

7 ~ 8

30 ~ 38

8

20

36 ~ 44

20

42

50 ~ 60

20

8

4

8

200

16

6

Type

Numbers

Type

W5A400

(D27DT: 4WD)

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

91

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

5. Valve body

DISASSEMBLY AND REASSEMBLY

Valve Body Assembly

1. Guide bush

2. Drain plug

3. Bolts

4. Oil filter

5. Valve body

5-1. Valve body assembly

5-2. Body assembly

5-3. Pin

5-4. Plate leaf spring

5-5. Bolts

5-6. Electric kit

5-7. Solenoid valve

5-8. Lifting solenoid valve

5-9. Solenoid valve

5-10. Plate  spring

5-11. Screw

5-12. Screw

5-13. Bolts

6. Oil pan