SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 65

1G-9

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE INTAKE & EXHAUST

M162 GSL ENG SM - 2005.7

INTAKE MANIFOLD

Preceding Work: Removal of fuel rail

Removal of battery
Removal of canister

1. Bolt (M6 X 40, 4 pieces) 9 ~ 11 Nm (80 ~ 97 lb-in)
2. Softcap
3. Resonance flap
4. Gasket ....................................................... replace
5. Upper intake manifold
6. Bolt (M8 X 50, 9 pieces)

....................... 22.5 ~ 27.5 Nm (16.6 ~ 20.3 lb-ft)

7. Gasket ....................................................... replace
8. Blow-by hose
9. Blow-by hose

10. Clamp

11. Blow-by nipple

12. Inlet air housing

13. Bolt (M6 X 40, 4 pieces) 9 ~ 11 Nm (80 ~ 97 lb-in)
14. Throttle body-electric
15. Gasket ....................................................... replace
16. Lower intake manifold
17. Bolt (M8 X 40, 4 pieces)

....................... 22.5 ~ 27.5 Nm (16.6 ~ 20.3 lb-ft)

18. Nipple
19. Seal ring
20. Connector
21. Connection house
22. Clamp
23. Noise damper assembly
24. Tapping screw

1G-10

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE INTAKE & EXHAUST

M162 GSL ENG SM - 2005.7

RESONANCE FLAP

1. Soft cap (2)

2. Bolt (M6 X 40, 4 piecesc)

....................................... 9 ~ 11 Nm (80~ 97 lb-in)

3. O-ring

4. Vacuum hose

5. Resonance flap

6. Gasket ...................................................... Replace

Removal & Installation Procedure

1. Remove the 2 soft caps (1).

2. Remove the upper resonance flap coupling after removing

4 bolt (2).

Installation

Tightening torque

9 ~ 11 Nm

 (80 ~ 97 lb-ft)

3. Check the O-ring (3) and replace it if necessary.

4. Remove the lower resonance flap (5).

5. Replace the gasket (6).

6. Installation should follow the removal procedure in the

reverse order.

1G-11

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE INTAKE & EXHAUST

M162 GSL ENG SM - 2005.7

EXHAUST LINE

1. Front exhaust pipe

2. Muffler

3. Tail exhaust pipe

4. Gasket ....................................................... replace

5. Gasket ....................................................... replace

6. Hanger

7. Hanger

8. Heat protector No. 1

9. Heat protector No. 2

10. Heat protector No. 3

11. Heat protector No. 4

12. Bolt ............................. 15 ~ 28 Nm (11 ~ 21 lb-ft)

13. Nut .............................. 28 ~ 47 Nm (21 ~ 35 lb-ft)

14. Nut .................................. 8 ~ 18 Nm (6 ~ 13 lb-ft)

15. Screw

16. Oxygen sensor

1G-12

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE INTAKE & EXHAUST

M162 GSL ENG SM - 2005.7

Removal & Installation Procedure

1. Disconnect the oxygen sensor electrical connectors.

2. Remove the exhaust manifold to front exhaust pipe nuts.

Installation Notice

3. Remove the oxygen sensor and hanger from the front

exhaust pipe.

4. Remove the front exhaust pipe to muffler nuts.

Installation

5. Remove the muffler to tail exhaust pipe nuts.

Installation

6. Remove the Mounting hunger and muffler.

Tightening torque

15 ~ 28 Nm

 (11 ~ 21 lb-ft)

Tightening torque

28 ~ 47 Nm

 (21 ~ 35 lb-ft)

Tightening torque

28 ~ 47 Nm

 (21 ~ 35 lb-ft)