SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 40

1D-24

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EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

SPECIAL TOOLS AND EQUIPMENT

Name and Part Number

A9910 0060A (111 589 00 40 00)

Holder

A9921 0012A (124 589 15 21 00)

Leakage Tester

Name and Part Number

A9910 0070A (111 589 02 01 00)

Open End Wrench

A9910 0150A (603 589 00 40 00)

Fan Clutch Holder

1F-1

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ENGINE CONTROLS

M162 GSL ENG SM - 2005.7

ENGINE CONTROLS

 00

SECTION 1F

ENGINE AND ECM PROBLEM CHECK
REPORT ................................................. 1F-3

Vehicle and customer information ..... 1F-3

Mil information .................................... 1F-3

Problem description ........................... 1F-3

Condition when problem occurs ........ 1F-3

DIAGNOSTIC INFORMATION AND
PROCEDURE ......................................... 1F-4

Failure code diagnosis ...................... 1F-4

IGNITION SYSTEM ................................ 1F-8

Ignition coil ......................................... 1F-9

Crankshaft position (CKP) sensor ... 1F-11

Camshaft position (CMP) sensor..... 1F-14

Camshaft actuator ........................... 1F-18

Knock Sensor (KS) .......................... 1F-20

Spark plug ........................................ 1F-22

System voltage ................................ 1F-24

Ignition switch ................................... 1F-25

FUEL SYSTEM ..................................... 1F-26

Fuel pump ........................................ 1F-27

Fuel injector ..................................... 1F-30

Purge control valve .......................... 1F-34

Fuel rail ............................................ 1F-36

Fuel pressure regulator ................... 1F-38

INDUCTION SYSTEM .......................... 1F-41

Throttle valve actuator ..................... 1F-40

Hot Film Air Mass (HFM) sensor ...... 1F-43

Engine Coolant Temperature
(ECT) sensor ................................... 1F-47

Accelerator pedal module ................ 1F-51

Cooling fan ....................................... 1F-54

A/C compressor relay ...................... 1F-55

Cruise control switch ........................ 1F-56

Resonance flap ................................ 1F-57

Stop lamp switch .............................. 1F-58

EXHAUST SYSTEM .............................. 1F-60

Catalytic converter ........................... 1F-60

Oxygen sensor ................................. 1F-61

ENGINE CONTROL MODULE ............. 1F-66

Serial data communication .............. 1F-67

Internal failure .................................. 1F-69

Electronic throttle controller safety
malfunction ....................................... 1F-70

Immobilizer ....................................... 1F-72

Table of Contents

1F-2

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ENGINE CONTROLS

M162 GSL ENG SM - 2005.7

MAINTENANCE AND REPAIR .............. 1F-73

ON-VEHICLE SERVICE ........................ 1F-73

Discharging the pressure in fuel
system .............................................. 1F-73

Fuel pump ........................................ 1F-73

Fuel filter .......................................... 1F-74

Fuel tank .......................................... 1F-75

Fuel pressure regulator ................... 1F-78

Fuel rail and injectors ...................... 1F-79

Engine coolant temperature
sensor .............................................. 1F-80

Throttle body (integrated with the
actuator) ........................................... 1F-81

Hot Film Air Mass (HFM) sensor ...... 1F-82

Knock sensor ................................... 1F-82

Pedal position sensor ...................... 1F-83

Oxygen sensor ................................. 1F-83

Purge control valve .......................... 1F-84

Canister ............................................ 1F-84

Engine control module ..................... 1F-85

Camshaft position sensor ................ 1F-85

Crankshaft position sensor .............. 1F-85

SCHEMATIC AND ROUTING
DIAGRAMS ........................................... 1F-86

Diagnosis circuit ............................... 1F-86

ECU (GSL G32) ............................... 1F-87

SPECIFICATIONS ................................. 1F-90

Engine data display table ................ 1F-90

Fastener tightening specifications .. 1F-91

Fuel system specification ................ 1F-92

Temperature vs resistance .............. 1F-92

SPECIAL TOOLS AND EQUIPMENT ... 1F-93

1F-3

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ENGINE CONTROLS

M162 GSL ENG SM - 2005.7

VEHICLE AND CUSTOMER INFORMATION

MIL INFORMATION

PROBLEM DESCRIPTION

CONDITION WHEN PROBLEM OCCURS

Date Problem Occurred

Customer Name

Driver Name

Purchase date

License No.

Vehicle Model

VIN

Engine Model

Mileage

Km

miles

† Engine Does Not Start
† Hard to Start

† Poor Idling

† Poor Driveability

† Engine Stall

† Others

† No cranking

† No initial combustion

† No complete combustion

† Slow cranking
† Others
† Incorrect first Idle

† Abnormal idle rpm

† High (rpm)

† Low (rpm)

† Idling Unstable † Others
† Hesitation

† Back fire

† Muffler explosion (after-burning)

† Surging

† Knocking

† Poor performance

† Other

† Soon after starting

† After accelerator pedal depressed

† After accelerator pedal released

† During A/C operation

† Shifting from N to D or D to N
† At full steering † Others

ENGINE AND ECM PROBLEM CHECK REPORT

Problem Frequency

Weather

Ambient Temperature

Place

Engine Temperature

Engine Operation

† Constant  † Intermittent (times per day/month)  † Once only  † Others
† Fine

† Cloudy† Rainy † Snowy † Various/Others

† Hot

† Warm

† Cool

† Cold (approx.____°F/____°C)

† Highway

† Suburbs

† Inner City

† Uphill † Downhill

† Rough Road

† Others

† Cold

† Warming Up

† Before warming up

† After warm-up

† Any temp.

† Others

† Starting

† Just after starting (min.)      † Idling      † Racing      † Driving

† Constant speed   † Acceleration

† Deceleration

† A/C switch ON/OFF   † Other

Condition of MIL

DTC inspection

(if available)

† Remains on

† Sometimes illuminates

† Does not illuminate

† Normal

† Malfunction code(s) (code          )

† Freeze Frame data (        )