SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 26

1B-88

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

CYLINDER HEAD GUIDE RAIL

Preceding Work: Removal of cylinder head cover

Removal & Installation Procedure

1. Remove the chain tensioner (1).

2. Turn the exhaust camshaft to the camshaft rotating

direction using the wrench (4) and loosen the timing chain
at upper guide rail (2).

3. Pull out the upper guide rail pin from the guide rail (2).

4. Turn the exhaust camshaft to the opposite direction of

rotation using the wrench.

5. Check for damages at the upper sliding rail and replace

it if necessary. Install the upper guide rail pin.

6. Install the chain tensioner.

Installation Notice

1. Chain tensioner

2. Upper guide rail

3. Upper guide rail pin

4. Wrench (special tool)

Tightening torque

40 Nm (30 lb-ft)

72 ~ 88 Nm

(53 ~ 65 lb-ft)

Screw Plug

Tensioner

Assembly

1B-89

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

CRANKCASE GUIDE RAIL

Preceding Work: Removal of timing gear case cover

1. Guide rail

2. Plastic guide

Removal & Installation Procedure

1. Put the assembly mark at the camshaft sprocket and

the timing chain with the paint (arrow).

2. Remove the exhaust camshaft sprocket.

3. Remove the guide rail (1) from the guide rail pin (3).

Notice

•

Replace the plastic guide (2) if damaged.

•

Connect the plastic guide (2) and the guide rail (1)
by aligning them accurately when installing.

4. Installation should follow the removal procedure in the

reverse order.

5. Check the camshaft timing position.

3. Guide rail pin

4. Tensioning rail

1B-90

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

1. Oil pump chain tensioner

2. Oil pump chain bushing

3. Oil pump chain spring

4. Crankshaft sprocket

5. Key

CRANKSHAFT SPROCKET

Preceding Work: Removal of oil pan

Removal of tensioning rail

Removal of crankcase guide rail

6. Bolt (M8 x 20, 1 piece) / Washer

.................................... 29 ~ 35 Nm (21 ~ 26 lb-ft)

7. Oil pump sprocket

8. Oil pump

9. Oil pump roller chain

10. Timing chain

1B-91

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Tools Required

W9911 0050B (615 589 01 33 00) Crankshaft Sprocker Puller

Removal & Installation Procedure

1. Put the assembly mark at the crankshaft sprocket (4)

and the timing chain (10) with the paint (arrow).

Notice

Align the assembly marks on cranshaft sprocket and
timing chain. Also, align the assembly marks on
camshaft sprocket and timing chain when installing.

2. Unscrew the bolt (6) and remove the oil pump sprocket

(7) from the oil pump.

Installation Notice

3. Remove the oil pump roller chain (9).

4. Remove the oil pump chain tensioner (1), oil pump chain

bushing (2), and the oil pump chain spring (3).

5. Remove the crankshaft sprocket (4) using the crankshaft

sprocket puller W9911 0050B (615 589 01 33 00).

Notice

•

Make sure not to lose the crankshaft pulley key (5)
when removing.

•

Install the crankshaft sprocket (4) after warming it
up.

6. Installation should follow the removal procedure in the

reverse order.

Tightening torque

29 ~ 35 Nm

(21 ~ 26 lb-ft)