SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 24

1B-80

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

FUEL SYSTEM

M162 GSL ENG SM - 2005.7

Installation Procedure

1. Connect the thrust pin (6) and the snap ring (5) to the

chain tensioner housing (7).

Notice

When connecting the thrust pin, push in the thrust
pin far enough so that it doesn’t protrude at the chain
tensioner housing.

3. Insert the compression spring (4) with the filler pin (3)

into chain tensioner housing.

2. Install the chain tensioner housing (7), thrust pin (6), snap

ring (5), and the seal (8).

Installation Notice

4. Lightly apply the grease to the seal (2) and install the

screw plug (1).

Installation Notice

5. Check for leaks by operating the engine.

Tightening torque

72 ~ 88 Nm

(53 ~ 65 lb-ft)

Specified value

40 Nm (30 lb-ft)

1B-81

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

FUEL SYSTEM

M162 GSLENG SM - 2005.7

Sectional View

1. Screw plug

2. Ball (nonreturn valve)

3. Compression spring

4. Ball guide

5. Seal (aluminum)

6. Filler pin

7. Compression spring

8. Snap ring

9. Thrust pin

10. Ball (nonreturn valve)

11. Compression spring

12. Thrust piece

13. Chain tensioner housing

14. Seal

15. Timing gear case cover

16. Cylinder head

17. Bolt/Washer

18. Tensioning rail

19. Cylinder head gasket

20. Timing chain

21. Tensioning rail base (sliding surface)

A. Oil supply hole

B. Chain tensioner oil storage hole

1B-82

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

FUEL SYSTEM

M162 GSL ENG SM - 2005.7

TIMING CHAIN

Preceding Work: Removal of cylinder head cover

Removal of spark plug

1. Pin

2. New timing chain

3. Timing chain (used)

4. Wedge

5. Link

6. Center plate

7. Outer plate

1B-83

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

FUEL SYSTEM

M162 GSLENG SM - 2005.7

Tools Required

A9913 0010B (000 589 58 43 00)

Chain Assembly

A9917 0012B (DW 110-120)

Holding Pin

Replacement Procedure

1. Position the No.1 cylinder to TDC (OT).

4. Mount the wedges to both sides of the camshaft sprocket

as shown in the figure.

2. Insert the holding pin A9917 0012B (DW 110-120) to the

intake and exhaust camshaft flange not to rotate
camshaft.

3. Remove the chain tensioner.

5. Cover the chain housing with a clean cloth, and grind off

the timing chain pin from the intake camshaft sprocket
with the grinder.