SsangYong Korando II (1996-2006 year). Manual - part 219

SSAMGYONG MY2002

3A-12 FRONT AXLE

1 Axle Mounting Bracket
2 Breather Hose
3 Bolt (Rear)
4 Nut ......................... 95 - 142 N•m (70 - 105 lb-ft)
5 Cross Member
6 Bolt (Front)
7 Bushing
8 Spacer

FRONT AXLE ASSEMBLY

9 Bushing

10 Nut ......................... 95 - 142 N•m (70 - 105 lb-ft)
11 Front Axle Assembly
12 Nut .............................. 70 - 80 N•m(52 - 59 lb-ft)
13 Bolt
14 Inner Axle Shaft (LH)
15 Inner Axle Shaft (RH)

Preceding Work : Removal of the front axle drive shaft

Removla of the steering gear box

KAA3A230

FRONT AXLE 3A-13

SSANGYONG MY2002

Tools Required

DW340-80

Front Axle Support

Removal and Installation Procedure

1. Raise and suitably support the vehicle.

2. Remove the lower cover.

Installation Notice

KAA3A240

KAA3A260

KAA3A250

5. Remove the front drive shaft-to-front axle

assemblybolts.

Installation Notice

Tightening Torque

4.5 - 6.0 kgf•m

3. Remove the rack and pinion assembly. Refer to

Section 6C, Power Steering Gear.

4. Remove the front axle bleeder hose.

Tightening Torque

35  N•m (26 lb-ft)

KAA3A270

6. Remove the front propeller shaft-to-front axle bolts.

Removal Notice

•

Make alignment marks on the front propeller
shaft and front axle housing.

Installation Notice

Tightening Torque

7.0 - 8.5 kgf•m

SSAMGYONG MY2002

3A-14 FRONT AXLE

Tightening Torque

118 N•m (87 lb-ft)

7. Remove the front axle housing mounting nuts from

the crossmember.

Installation Notice

KAA3A280

KAA3A300

KAA3A290

9. Support the front axle housing with front axle sup-

port DW340-080.

Tightening Torque

78  N•m (58 lb-f t )

8. Remove the lower ball joint using the ball joint re-

mover 661 589 13 33 00.

Installation Notice

10. Remove the front axle mounting bracket nuts.

Installation Notice

KAA3A310

Tightening Torque

9.5 - 14.2 kgf•m

FRONT AXLE 3A-15

SSANGYONG MY2002

11. Lowering the jack carefully, remove the front axle

assembly.

12. Installation should follow the removal procedure

in the reverse order.

KAA3A320