SsangYong Korando II (1996-2006 year). Manual - part 218

SSAMGYONG MY2002

3A-8 FRONT AXLE

Removal & Installation Procedure

1. Remove the tire.

Installation Notice

2. Remove the autolocking hub vacuum hose.

3. With ABS

Remove the wheel speed sensor from the steering
knuckle.

Installation Notice

4. Remove the mounting bolts and pull off the caliper

assembly.

Installation Notice

Notice: Be careful not to damage the brake hose.

KAA3A070

KAA3A080

KAA3A090

KAA3A100

Tightening

Torque

80 - 120 N•m

(59 - 89 lb-ft)

110 - 130 N•m

(81 - 96 lb-ft)

Steel Wheel

Aluminum

Wheel

Tightening Torque

6 - 8 N•m

(53 - 71 lb-in)

Tightening

Torque

25 - 35 N•m

(18 - 26 lb-ft)

85 - 105 N•m

(63 - 77 lb-ft)

Hose Bolt

Mounting

Bolt

FRONT AXLE 3A-9

SSANGYONG MY2002

5. With part time transfer case.

5-1. Remove the cover mounting bolts and pull off

the cover.

Installation Notice

5-2. Remove the snap ring of the drive shaft and pull

off the hub body.

Notice: For assembly, adjust the clearance
between the snap ring and hub not to exceed
0.2 mm (Shim thickness : 0.1, 0.2, 0.3, 0.5, 1.0
mm).

6. With full time transfer case

6-1. Detach the hub cap with screw driver and remove

the snap ring on drive shaft.

Installation Notice

5-3. Remove the screws and pull off the locking hub

washer.

Installation Notice

Notice: For assembly, adjust the clearance
between the snap ring and hub not to exceed 0.2
mm (Shim thickness : 0.1, 0.2, 0.3, 0.5, 1.0 mm).

KAA3A110

KAA3A120

KAA3A130

KAA3A140

Tightening Torque

50 - 60 N•m

(37 - 44 lb-ft)

Tightening Torque

2 - 4 N•m

(18 - 35 lb-in)

Tightening Torque

15  N•m (11 lb-ft)

SSAMGYONG MY2002

3A-10 FRONT AXLE

8. Remove the hub and disk assembly.

6-2. Unscrew the bolts and remove hub flange.

Installation Notice

Before installation, apply loctite on the mating
surface.

7. Remove the hub nut with special tool.

KAA3A150

KAA3A160

KAA3A170

KAA3A180

9. Remove the disk brake dust shield.

Installation Notice

Tightening Torque

70 - 90 N•m

(52 - 66 lb-ft)

Tightening Torque

15  N•m (11 lb-ft)

Tightening Torque

4 - 6 N•m

(35 - 53 lb-in)

FRONT AXLE 3A-11

SSANGYONG MY2002

10. Remove the cotter pin and slotted nut and then

remove the steering knuckle arm and tie-rod.

Installation Notice

11. Remove the cotter pin and nut from the steering

knuckle arm and upper arm ball joint connection.

Installation Notice

12. Remove the cotter pin and nut from the steering

knuckle arm and lower and lower arm boll joint
connection.

Installation Notice

13. Carefully remove the knuckle arm.

Replace the cotter pin with new one.

Replace the cotter pin with new one.

KAA3A190

KAA3A200

KAA3A210

Tightening Torque

40  N•m (30 lb-ft)

Tightening Torque

115 N•m (85 lb-ft)

Tightening Torque

150 N•m (111 lb-ft)

14. Remove the drive shaft mounting bolts and

remove the drive shaft.

Installation Notice

Observe the tighening torque and sequence.

15. Installation should follow the removal precedure

in the reverse order.

KAA3A220

Tightening Torque

4.6 - 60 kgf•m