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SsangYong Korando II (1996-2006 year). Manual - part 91

M161 ENGINE MECHANICAL 1B2 -- 69

DAEWOO MY_2000

4. Carefully unscrew the screw plug (1), and remove the

seal (2).

Notice

For the removal of screw plug, be careful that it can

be jumped out due to the force of compression

spring.

Remove the screw plug only when the seal and com-

pression spring are damaged.

5. Carefully remove the filler pin (3), compression spring

(4), snap ring (5), and the thrust pin (6).

6. Remove the chain tensioner housing (7) and the seal

(8).

Installation Procedure

1. Connect the thrust pin (6) and the snap ring (5) to the

chain tensioner housing (7).

Notice: When connecting the thrust pin, push in the

thrust pin far enough so that it doesn’t protrude at the

chain tensioner housing.

2. Install the chain tensioner housing (7), thrust pin (6),

snap ring (5), and the seal (8).
Installation Notice

Tightening Torque

72 -- 88 NSm (53 -- 65 lb-ft)

3. Insert the compression spring (4) with the filler pin (3)

into chain tensioner housing.

1B2 -- 70 M161 ENGINE MECHANICAL

DAEWOO MY_2000

4. Lightly apply the grease to the seal (2) and install the

screw plug (1).
Installation Notice

Tightening Torque

40 NSm (30 lb-ft)

5. Check for leaks by operating the engine.

M161 ENGINE MECHANICAL 1B2 -- 71

DAEWOO MY_2000

Sectional View

1 Screw Plug

2 Ball (Nonreturn Valve)

3 Compression Spring

4 Ball Guide

5 Seal (Aluminum)

6 Filler Pin

7 Compression Spring

8 Snap Ring

9 Thrust Pin

10 Ball (Nonreturn Valve)

11 Compression Spring

12 Thrust Piece

13 Chain Tensioner Housing

14 Seal

15 Timing Gear Case Cover

16 Cylinder Head

17 Bolt / Washer

18 Tensioning Rail

19 Cylinder Head Gasket

20 Timing Chain

21 Tensioning Rail Base (Sliding Surface)

A Oil Supply Hole

B Chain Tensioner Oil Storage Hole

1B2 -- 72 M161 ENGINE MECHANICAL

DAEWOO MY_2000

TIMING CHAIN

Preceding Work: Removal of cylinder head cover

Removal of spark plug

1 Pin

2 New Timing Chain

3 Timing Chain (Used)

4 Wedge

5 Link

6 Center Plate

7 Outer Plate

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