SsangYong Musso. Manual - part 523

TRANSFER CASE (TOD)  5D2-39

10. Disconnect pin and wire from speed sensor connector by

pulling sticking long-nose plier into “L” pin in connector.

11. On the same way, disconnect pin and wire “M” and “N”

from connector.

Notice

Do not touch the wires related with EMC.

12. Prepare new speed sensor.

13. Connect 3 pins with wires of speed sensor to coincide with

each connection position.

14. Using long-nose plier, connect tightly by pulling pins.

15. Apply rubber cap into connector using long-nose plier not

to detach.

16. Connect protection tube with wire.

17. Tape both ends of tube.

18. Putting rear speed sensor into hole, connect exactly

pushing both ends.

19. Screw 1 unit of bolt (M10).

Installation Notice

Tightening  Torque

9 - 11 Nm

20. Connect speed sensor connector, then locking sleeve.

Reference

Front propeller shaft should be premised by removal of
shift motor.

After disconnecting shift motor, procedure of replacement
on sensor assembly of accords with one of rear speed
sensor.

5D2-40  TRANSFER CASE (TOD)

REPLACEMENT OF OIL

Oil Specification

Specified Oil Level

Specification

Standard

Capacity

Service

A.T.F S-3, S-4 or Dexron II, III

1.4 Litre

Inspection every 15,000km, Replacement every 50,000km

=

Oil Replacement

1. Lift on vehicle then make sure on safety.

2. Prepare a vessel to drain transfer case oil.

3. Release filler plug.

4. Drain oil completely.

5. Wash drain plug and than tighten.

Installation Notice

Tightening  Torque

19 - 30 Nm

6. Replenish standardized oil by specified level through filler

plug hole.

7. Tighten filler plug after washing.

Installation Notice

8. Check oil leakage.

Tightening  Torque

19 - 30 Nm

.

.

TRANSFER CASE (TOD)  5D2-41

UNIT REPAIR

TRANSFER CASE

Transfer Case, Diassembled View

5D2-42  TRANSFER CASE (TOD)

1 Bearing
2 Bushing
3 Carrier Assembly
4 Sun Gear
5 Thrust Plate
6 Input Shaft
7 Output Shaft Thrust Washer
8 Bearing
9 Retaining Ring

10 Snap Ring

11 High-low Collar

12 Rear Output Shaft
13 Oil Strainer
14 Coupling Hose
15 Hose Clamp
16 Pump Assembly
17 Thrust Washer
18 Sprocket, Drive (24T)
19 Clutch Pack Assembly
20 Insulator Washer
21 Armature
22 Snap Ring
23 Wave Washer
24 Apply Cam
25 Ball
26 Cam and Coil Assembly
27 Nut, Metric
28 Output Shaft Yoke Washer
29 Oil Seal
30 Case Flange
31 Bolt
32 Upper Speed Sensor (Rear)
33 Nut
34 Washer
37 Bolt
38 Tag, Identification
39 Thrust Bearing
40 Clutch Coil Assembly
41 Fork, Reduction Shift

42 Shift Rail
43 Shaft, Shift
44 Spacer
45 Torsion Spring
46 Shift Cam
47 Transfer Case Shift Motor
48 Bolt
49 J-clip
50 Connector Retainer
51 Bolt
52 Support Stud
53 Lower Speed Sensor (Front)
54 Plug
55 Identification Decal
56 Cover
57 Tone Wheel, Lower
58 Chain, Drive
59 Sprocket, Driven (24T)
61 Magnet
62 Case
63 Case Flange and Output Shaft
64 Barb, Breather
68 Spiral Pin
69 Oil Seal
70 Pin, Dowel
71 Ring Gear
72 Retaining Ring
73 Snap Ring
74 Bearing
75 Snap Ring
76 Bearing
77 Speedometer Drive Gear
78 Facing, Shift Fork
79 Upper Tone Wheel
80 Oil Seal
81 Bearing Sleeve
82 Bearing