SsangYong Musso. Manual - part 503

CLUTCH  5C-13

MASTER CYLINDER

1 Snap Pin
2 Clevis Pin
3 Clevis
4 Lock Nut
5 Flange Nut ........................................... 30-40 Nm
6 Push Rod
7 Cylinder Body
8 Oil Pipe ................................................ 15-18 Nm

9 Clamp

10 Reservoir

11 Spring

12 Piston Assembly
13 Boot
14 Plate
15 Snap Ring

Notice

Do not disassemble the No.12.

5C-14  CLUTCH

Removal & Installation Procedure

1. Draw out the fluid.

2. Pull out the snap pin and clevis pin from the clutch pedal

connection.

3. Remove the clutch tube.

Installation Notice

Tightening  Torque

15 - 18 Nm

Notice

Be careful not the fluid contact a painted surface.

4. Remove the master cylinder mounting nuts and pull off the

master cylinder.

Installation Notice

Tightening  Torque

8 - 18 Nm

5. Check the clutch pedal operation.

6. Bleed the clutch system.

CLUTCH  5C-15

CLUTCH PEDAL

1 Snap Pin ................................................ Replace
2 Clevis Pin ...................................... Apply Grease
3 Master Cylinder Push Rod
4 Gasket
5 Nut ....................................................... 16-22 Nm
6 Spring washer
7 Bolt ........................................................ 8-18 Nm
8 Fulcrum Pin

9 Turn Over Spring .......................... Apply Grease

10 Bushing ......................... Replace, Apply Grease

11 Full Stroke Stopper Contact Pad

12 Clutch Pedal
13 Pedal Pad
14 Pedal Mounting Bracket
15 Stopper Bolt .......................................... 21-25Nm
16 Clutch Interlock Switch

Notice

Assembly should follow the disassembly procedure in the reverse order.

Grease specification : Long - term grease (T/Mn DBL6611.00)

5C-16  CLUTCH

Inspection Procedure

1. Pedal Stroke (A).

Notice

To adjust the pedal stroke, loosen the lock nut (H) of the
interlock switch (G) and turn the two lock auto until the stroke
is correct.

Max. Stroke

158 mm

2. Pedal Height (B).

Notice

To adjust the pedal height, loosen the lock nut (C) of the
stopper bolt(D) and turn the stopper bolt until the height is
correct.

Height (From the Floor Carpet)

147 - 187 mm

3. Pedal Free Play (E).

Notice

To adjust the pedal free play, loosen the lock nut (F) of the
master cylinder and turn the push rod until the free play is
correct.

4. Check the fulcrum pin and the bushing for wear, the pedal

for bending and the spring for damage.

Free Play

5 - 10 Nm