SsangYong Musso. Manual - part 405

1B3-182  OM600 ENGINE MECHANICAL

Service Data

Height ‘Y’

Permissible unevenness of contacting surface

Permissible roughness upper contacting surface

Permissible variation of parallelism of crankcase upper

surface to lower surface in longitudinal direction

Piston protrusion at TDC to crankcase upper surface

In longitudinal direction (B)

In transverse direction (C)

Min. 299.62 mm

0.06 mm

0.06 mm

0.0006 - 0.0016 mm

0.05 mm

0.965 mm

0.735 mm

Max.

Min.

FACING CRANKCASE CONTACTING SURFACE

1 Crankcase
2 Crankcase Contacting Surface

Y Height (crankcase upper surface - crankcase

lower surface)

B Longitudinal Direction

C Transverse Direction

H Chamfer Height

b Chamfer Angle

OM600 ENGINE MECHANICAL  1B3-183

OIL GALLERY STEEL BALL

Preceding Work : Removal of cooling fan

 Removal of the coolant pump housing
 Removal of the flywheel and driven plate

1 Steel Ball .................................................

φ

15mm

2 Screw Plug ............................... Loctite 241,50Nm

Notice

The screw plug (2) has to be installed as a repair solution if the steel ball (1) is leaking.

1B3-184  OM600 ENGINE MECHANICAL

3 Steel Ball .................................................

φ

17mm

4 Seal

5 Screw Plug ................................................. 50Nm

Notice

The seal (4) and screw plug (5) have to be installed as a repair solution if the steel ball (3) is leaking.

Tools Required

601 589 08 15 00  Drift

OM600 ENGINE MECHANICAL  1B3-185

Removal & Installation Procedure

1. Remove the timing case cover.

2. By inserting a round bar (6) approx. 0.7m from the back to

the front side through the oil gallery, knock out the steel
balls (1,3).

Notice

Be careful not to damage the bores of the steel balls.

6 Shop-made tool

3. Thoroughly clean the bores of steel balls.

4. Place the steel ball (3) onto the drift (7) with a little grease

and position to the bore and then tap until the drift stops.

Drift   601 589 08 15 00

5. Place the steel ball (1) onto the drift (7) with a little grease

and position to the bore and then tap until the drift stops.

Drift   601 589 08 1500

6. Warm up the engine and check the oil for leaks.