SsangYong Musso. Manual - part 258

M162 ENGINE MECHANICAL  1B1-75

TIMING CHAIN

Preceding Work : Removal of cylinder head cover

Removal of spark plug

1 Pin
2 New Timing Chain
3 Timing Chain (Used)
4 Wedge

5 Link
6 Center Plate
7 Outer Plate

1B1-76  M162 ENGINE MECHANICAL

Tools Required

000 589 58 43 00 Chain Assembly

103 589 01 63 00 Rivet Set

001 589 72 21 00 Torque Wrench

Replacement Procedure

1. Position the No.1 cylinder to TDC (OT).

4. Mount the wedges to both sides of the camshaft sprocket

as shown in the figure.

2. Insert the 

φ

4mm pin to the intake and exhaust camshaft

flange not to rotate camshaft.

3. Remove the chain tensioner.

5. Cover the chain housing with a clean cloth, and grind off

the timing chain pin from the intake camshaft sprocket with
the grinder.

M162 ENGINE MECHANICAL  1B1-77

7. Connect the new timing chain (2) to the used timing chain

(3) with the link (5), center plate (6, thickness 1.6mm),
and the outer plate (7).

8. Rotate the crankshaft in the direction if engine revolution

by pressing the new timing chain against the exhaust
camshaft sprocket to prevent it to be tangled.

Notice

Be sure to remove the wedge before cranking the engine.

9. Take out the used timing chain out from the chain housing.

10. Connect both separators of the new timing chain with the

link (5) and the center plate (6).

6. Remove the outer plate (7) with the screw driver and

remove the link (5).

11. Install the jaw (a) and the thrust piece (b) to the assembly

tool as shown in the figures.

1B1-78  M162 ENGINE MECHANICAL

15. Replace the thrust piece (b) as shown in the figure.

13. Install the assembly tool above the link and tighten the

spindle (c) until a block is felt.

14. Place the assembly tool.

12. Place the outer plate (7, thickness 1.2mm) inside the thrust

piece (b).

16. Install the assembly tool to the link pin and tighten the

spindle (c).

Tightening Torque

30 Nm