Peugeot 406 Break Dag (2003 year). Instruction - part 2
19
MAINTENANCE OF YOUR 406
SPECIAL FEATURES
Some of your vehicle's vital components have specific servicing schedules.
The air bags and the pretensioning seat belts
must be checked every 10 years by a PEUGEOT dealer.
The brake fluid must be replaced every 36/40,000 miles (60 000 km) or every 2 years.
The passenger compartment filte r must be checked at each visit to the PEUGEOT dealer (intermediate visits and regular
services).
Replacement of the timing belt: consult your PEUGEOT dealer.
Arduous conditions of use
If the vehicle is used in certain particularly arduous conditions:
• Continuous door-to-door use.
• Town use (e.g. taxi).
• Repeated short journeys, with the engine cold in low temperatures.
or for long stays in the following conditions:
• Hot countries with temperatures often above 30 °C.
• Cold countries with temperatures often below minus 15 °C.
• Countries with a dusty atmosphere.
• Countries whose lubricants or fuels do not conform to our recommendations,
it is necessary to follow an "Arduous conditions" servicing schedule, which includes special operations and shorter ser-
vice intervals:
• Every 12,000 miles (20 000 km) or every year for petrol engine vehicles.
• Every 9,000 miles (15 000 km) or every year for Direct Injection Diesel engine vehicles.
17-02-2003
135
YOUR 406 IN DETAIL
SERVICE INDICATOR
The distance remaining before the
The service is overdue.
This is a visual reminder of when the
next service is less than 1,000 km.
Each time the ignition is switched on
next service is due. This service is to
and for 5 seconds, the symbol and
be carried out according to the manu-
facturer's servicing schedule.
the excess distance flash.
Example:
900 km remain before the
Operation
next service is due.
As soon as the ignition is switched
Example: the service is overdue by
on and for 5 seconds, the spanner
When switching on the ignition and
300 km. The service should be car-
symbolising ''service operation'' is lit.
for 5 seconds, the display shows:
ried out very shortly.
The trip recorder display shows the
distance remaining (in round figures)
When the ignition is switched on and
before the next service.
for 5 seconds, the display shows:
Example:
4,800 km remain before
the next service is due. When the
ignition comes on and for 5 seconds
the display indicates:
5 seconds after the ignition is
switched on, the total distance
recorder resumes normal operation
5 seconds after the ignition is
and the symbol remains lit.
switched on, the total distance
recorder resumes normal operation
This indicates that a service should
and the symbol remains lit. The dis-
be carried out shortly. The display
5 seconds after the ignition is
play shows the total or trip distances.
shows the total or trip distances.
switched on, the total distance
recorder resumes normal operation
and the display shows the total or trip
distances.
17-02-2003
136
YOUR 406 IN DETAIL
Resetting the service indicator
Your PEUGEOT dealer carries out
this operation after each service.
However, if you carry out the service
yourself, the reset procedure is as
follows:
☞ - Switch off the ignition.
- Press and hold button 1.
- Switch on the ignition.
The display begins a
10 second
countdown.
- Keep button
1
pressed for
10 seconds.
The display shows [= 0] and the ser-
vice symbol disappears.
17-02-2003
20
MAINTENANCE OF YOUR 406
SERVICE LEVELS
Each vehicle has its own servicing cycle, based upon the engine type.
The servicing cycle consists of alternating 2 types of service A and C, intermediate visits, and a few additional operations
depending on your vehicle; these correspond to key stages in the life of your 406.
Level B service is designed for less recent vehicles.
When the first service is carried out and at each subsequent service, your dealer will advise you of the type and
content of the next service due.
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
Petrol engine (except 24V V6 injection): service every 20,000 miles (30 000 km) or 2 years
MILES (KM)
20,000 (30 000)
40,000 (60 000)
60,000 (90 000)
1st service at
6,000 miles (10 000 km)
or 6 months*.
This is necessary
in order to benefit
from the warranty.
80,000 (120 000)
100,000 (150 000)
120,000 (180 000)
140,000 (210 000)
160,000 (240 000)
Automatic gearbox oil level every 40,000 miles (60 000 km).
Replacement of brake fluid every 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil
; Fuel Economy oil or
Intermediate top-up
synthetic oil may also be used.
visit.
Warning: do not use Fuel Economy oil in the 2.2 litre 16V petrol engine.
* Whichever comes first.
17-02-2003
21
MAINTENANCE OF YOUR 406
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
24V V6 petrol injection engine: service every 20,000 miles (30 000 km) or 2 years
MILES (KM)
20,000 (30 000)
40,000 (60 000)
60,000 (90 000)
1st service at
6,000 miles (10 000 km)
or 6 months*.
This is necessary
in order to benefit
+ replacement of air filter
from the warranty.
+ replacement of fuel filter
80,000 (120 000)
100,000 (150 000)
120,000 (180 000)
140,000 (210 000)
160,000 (240 000)
+ replacement of air filter
+ replacement of fuel filter
Automatic gearbox oil level every 40,000 miles (60 000 km).
Replacement of brake fluid every 2 years or 40,000 miles (60 000 km).
Intermediate top-up
These fixed operations are carried out with synthetic based oil
; Fuel Economy oil or
visit.
synthetic oil may also be used.
* Whichever comes first.
17-02-2003
22
MAINTENANCE OF YOUR 406
THE MAINTENANCE CYCLE FOR YOUR 406 TURBO DIESEL HDI
Service every 12,000 miles (20 000 km) or 2 years
MILES (KM)
12,000 (20 000)
24,000 (40 000)
36,000 (60 000)
48,000 (80 000)
1st service at 6,000 miles
(10 000 km) or 6 months*.
This is necessary in order
to benefit from
the warranty.
60,000 (100 000)
72,000 (120 000)
84,000 (140 000)
96,000 (160 000)
108,000 (180 000)
+ maintenance of particulate emission
filter (except 2 litre HDI 90 bhp)
Automatic gearbox oil every 2 years or 36,000 miles (60 000 km).
Replacement of brake fluid every 2 years or 36,000 miles (60 000 km).
Intermediate top-up
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
visit.
synthetic oil may also be used.
Warning: only use 5W 40 oil for 2.2 litre HDI engines.
* Whichever comes first.
17-02-2003
171
PETROL/LPG TWIN FUEL VERSION
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL/LPG
Service every 20,000 miles (30 000 km) or 2 years + LPG checks every 10,000 miles (15 000 km) or every year.
MILES (km)
10,000 (15 000)/90,000 (135 000)
20,000 (30 000)/100,000 (150 000)
30,000 (45 000)/110,000 (165 000)
40,000 (60 000)/120,000 (180,000)
First service at 6,000 miles
(10 000 km) or 6 months*.
This is necessary
in order to benefit from
the warranty.
+ LPG checks
+ LPG checks
+ LPG checks
+ LPG checkss
+ Replacement of the solenoid valve filter
50,000 (75 000)/130,000 (195 000)
60,000 (90 000)/140,000 (210,000)
70,000 (105 000)/150,000 (225 000)
80,000 (120 000)/160 (240 000)
+ LPG checks
+ LPG checks
+ LPG checks
+ LPG checkss
+ Replacement of the solenoid valve filter
Replacement of the timing belt : consult a PEUGEOT dealer.
Replacement of the solenoid valve filter every 40,000 miles (60 000 km) or 2 years.
Intermediate top-up visit
incorporated in the fixed
Replacement of the brake fluid every 2 years or every 40,000 miles (60 000 km).
services.
These fixed operations are carried out with synthetic based oil . Fuel Ecomony Oil or
synthetic oil may also be used.
* Whichever comes first.
17-02-2003
23
MAINTENANCE OF YOUR 406
AAND C SERVICES AND THE INTERMEDIATE VISIT
Level
Operation
Description of Operation
First Service
A
C
Intermediate
- Engine oil.
DRAIN and REFILL
- Bleed fuel filter (Diesel only).
- Oil filter.
- Fuel filter (Petrol only).
REPLACE
- Fuel filter element (Diesel only).
- Air filter element.
- Spark plugs (Petrol only).
HPI
- Engine oil (check + top-up).
- Gearbox level (check + top-up).
- Battery level (check + top-up).if cap is removabl.
LEVELS
- Front/rear screen wash level (check + top-up).
- Coolant level (check + top-up).
- Brake fluid level (check + top-up).
- Power steering fluid level (check + top-up, according to specification).
- Operation of lights and indicators.
- Condition of glass, headlamp & light lenses and mirrors.
- Horn.
- Windscreen washer jets.
- Condition of wiper blades.
- Condition and tension of the ancillary drive belts.
- Handbrake.
- Condition of hydraulic circuits (hoses and covers.
- Condition of rubber boots and gaiters.
CHECK
- Brake pads.
o
- Play in hubs, link rods, ball joints, flexible mountings.
- Shock absorbers.
- Rear drum brake lining wear.
- Condition and pressure of tyres (including spare wheel).
- Emission control check (Petrol only).
- Smoke opacity (Diesel only).
- Passenger compartment filter (according to specification).
o
- Contrôle visuel de l’ensemble du véhicule par un technicien du réseau de la marque.
SERVICE*
- Visual check of the whole vehicle.
ROAD TEST
17-02-2003
All driving conditions.
o Arduous conditions.
* According to destination.
24
TRADE NAMES OF RECOMMENDED LUBRICANTS IN EUROPE (1)
PETROL
DIESEL
DIESEL
PETROL
(1) Minimum quality standard: Petrol engines ACEA A3 and API SH/SJ; Diesel engines ACEA B3 and API CF/CD -
ACEA = Association des Constructeurs Européens Automobiles (Association of European Automobile Manufacturers) -
API = American Petroleum Institute
If oil is used which does not conform to the ACEA A3-B3 standards, this requires the
"Arduous Conditions" servicing schedule to be followed, which involves shorter intervals between services.
Use only 5W 40 synthetic oil for the HDI Turbo Diesel engines with particulate emissions filter.
Fuel economy oil cannot be used for the 2.2 litre 16V petrol engine and the Turbo Diesel HDI engine with particle filter.
17-02-2003
25
MAINTENANCE OF YOUR 406
Recommendations for
recommended lubricants
The oils which appear in the table
opposite are suitable for most pur-
poses.
The diagram opposite states the
optimum range of viscosity depend-
ing on the temperatures at which the
oils are to be used.
It is also possible to use synthetic
oils of `superior quality'.
In the absence of semi-synthetic or
synthetic oils, oils of API SH/SJ qual-
ity
(for petrol engines), or CD/CF
quality
(for diesel engines) may be
used by following the 'Arduous Con-
ditions' servicing schedule, which
ONLY
ONLY
specifies shorter service intervals.
Manual Gearbox
ESSO GEAR OIL BV
TOTAL TRANSMISSION BV
75W80 PR 9736.41
75W80
Do not hesitate to ask for advice
ONLY
from a PEUGEOT dealer to maintain
Automatic Gearbox
ATF 4HP20-AL4
driving pleasure and to minimise the
PR 9736.22
maintenance cost of your vehicle.
Power steering
ESSO ATF D
TOTAL FLUIDE AT42
For countries outside Europe, please
PR 9730.94
contact a local PEUGEOT dealer.
Other recommended products
Power steering
FLUIDE DA PR 9730. A1*
Brake circuit
PEUGEOT DOT4
Cooling circuit
PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000
ONLY Protection to minus 35 degrees Celsius
* Only for extremely cold countries.
17-02-2003
127
YOUR 406 IN DETAIL
16 - Coolant temperature indicator.
17 - Trip recorder zero reset.
18 - Hand-brake and low brake fluid
level warning light.
19 - Seat belt not fastened warning
light.
20 - Air bags warning light.
21 - ABS system warning light.
22 - Engine diagnostics warning
light*.
23 - Battery charge warning light.
24 - Diesel engine preheating
indicator light.
25 - Passenger air bag disarming
warning light.
INSTRUMENT PANEL DIALS: PETROL/DIESEL
26 - Water in diesel filter warning
1 - Fuel filler cap warning light.
19 - Right-hand direction indicator.
light.
2 - Door open warning ligt.
10 - Speedometer.
27 - Front brake pad wear warning
3 - Dipped beam headlamps
11 - Clogging of the particulate
light.
indicator light.
emission filter warning light
28 - Engine oil pressure warning
4 - Main beam headlamps indicator
(Diesel).
light.
light.
12 - Front fog lamps indicator light.
29 - Electronic immobiliser warning
5 - Rev counter.
light.
13 - Rear fog lamp indicator light.
6 - Left-hand direction indicator.
30 - Lighting rheostat.
14 - Dynamic stability control
7 - Central (STOP) warning light.
(ASR/ESP) indicator light
31 - Fuel gauge.
8 - Service indicator, oil level and
(petrol versions only).
32 - Low fuel level warning light.
total distance recorder.
15 - Low coolant level warning light.
* According to engine.
17-02-2003
128
YOUR 406 IN DETAIL
17 - Low coolant level warning light.
18 - Coolant temperature indicator.
19 - Trip recorder zero reset button.
20 - Handbrake and low brake fluid
level warning light.
21 - Seat belt not fastened warning
light.
22 - Air bags warning light.
23 - ABS system warning light.
24 - Engine diagnostics warning
light*.
25 - Battery charge warning light.
26 - Diesel engine preheating
indicator light.
INSTRUMENT PANEL DIALS: PETROL/DIESEL
27 - Passenger air bag disarming
warning light.
1 - Fuel filler cap warning light.
10 - Service indicator, oil level
indicator and total distance
28 - Water in diesel filter warning
2 - Door open warning light.
recorder.
light.
3 - Dipped beam headlamps
indicator light.
11 - Right-hand direction indicator.
29 - Front brake pad wear warning
light.
4 - Main beam headlamps
12 - Speedometer.
indicator light.
30 - Engine oil pressure warning
13 - Clogging of the particulate
light.
5 - Rev. counter.
emission filter warning light
(Diesel).
31 - Electronic immobiliser warning
6 - Left-hand direction indicator.
light.
7 - Central (STOP)
14 - Front fog lamps indicator light.
warning light.
32 - Lighting rheostat.
15 - Rear fog lamp indicator light.
8 - Low fuel level warning
33 - Engine oil temperature
16 - Dynamic stability control
light.
indicator.
(ASR/ESP) warning light (petrol
9 - Fuel gauge.
versions only).
* According to engine.
17-02-2003
129
YOUR 406 IN DETAIL
17 - Low coolant level warning light.
18 - Coolant temperature indicator.
19 - Trip recorder zero reset.
20 - Handbrake and low brake fluid
level warning light.
21 - Seat belt not fastened warning
light.
22 - Air bags warning light.
23 - ABS system warning light.
24 - Engine diagnostics warning
light*.
25 - Battery charge warning light.
26 - Diesel engine pre-heating
indicator light.
27 - Passenger air bag disarming
INSTRUMENT PANEL DIALS: AUTOMATIC GEARBOX
warning light.
1 - Fuel filler cap warning light.
10 - Service indicator, oil level
28 - Water in diesel filter warning
and total distance recorder.
light.
2 - Door open warning light.
11 - Right-hand direction indicator.
29 - Front brake pad wear warning
3 - Dipped beam headlamps
light.
indicator light.
12 - Speedometer.
30 - Engine oil pressure warning
4 - Main beam headlamps indicator
13 - Clogging of the particulate
light.
light.
emission filter warning light
31 - Operating programmes.
(Diesel).
5 - Rev. counter.
32 - Gear lever position indicator.
14 - Front fog lamp indicator light.
33 - Electronic immobiliser warning
6 - Left-hand direction indicator.
light.
15 - Rear fog lamp indicator light.
7 - Central (STOP) warning light.
34 - Lighting rheostat.
16 - Dynamic stability control
8 - Low fuel level warning light.
(ASR/ESP) indicator light
35 - Engine oil temperature.
9 - Fuel gauge.
(petrol versions only).
* According to engine.
17-02-2003
130
YOUR 406 IN DETAIL
WARNING LIGHTS AND INDICATORS
Low coolant level
warning light
A permanently lit warning light, or flashing with the engine running, is an
indication of a malfunction in the relevant unit. Some warning lights may
be linked to buzzers and a message on the multifunction display. Do not
ignore this warning: contact a PEUGEOT dealer as quickly as possible.
Stop immediately.
If the Central (STOP) warning light comes on when you are driving, stop
Allow the engine to cool before top-
your vehicle immediately where it is safe to do so.
ping up.
The cooling system is pressurised.
In the event of a breakdown and to
prevent the risk of scalding, turn the
cap to the first notch to allow the
pressure to drop.
Central (STOP) warning light
Once the pressure has dropped,
Linked to the "engine oil pressure", "the low brake fluid level", "the
remove the cap and top up the level.
coolant temperature gauge" and "electronic brake force distribution
Contact a PEUGEOT dealer.
system fault" warning lights.
It comes on each time the ignition is switched on.
Stop immediately if it flashes with the engine running.
Contact a PEUGEOT dealer.
Engine oil pressure warning light
Linked to the central (STOP) warning light.
Fuel filler cap warning
Stop immediately if it comes on with the engine running.
light
It indicates either:
This comes on if the fuel
- insufficient oil pressure,
cap is not correctly screwed
- lack of oil in the lubrication circuit. Top up the oil level.
on or is missing.
Contact a PEUGEOT dealer as soon as possible.
17-02-2003
131
YOUR 406 IN DETAIL
ESP Electronic
Handbrake, low brake fluid level and electronic brake
Stability Programme
force distribution warning light
operation indicator
This comes on each time the ignition is switched on.
light
It indicates either:
This flashes when the system is
operating.
- that the handbrake is on or has not been released correctly,
and when coupled with the central (STOP) warning light:
It is lit continuously if disarmed or if
there is a fault.
- an excessive drop in the brake fluid level (if the light remains on even with the
handbrake released),
- lit at the same time as the ABS warning light, it indicates a malfunction of the
electronic brake force distribution system.
Clogging of the
particulate emission
Stop immediately.
filter warning light
Contact a PEUGEOT dealer.
(diesel engine)
Display of this warning light is
accompanied by an audible signal.
Anti-lock braking system (ABS) warning light
The flashing of this light while the
engine is running is caused either by
This comes on for 3 seconds each time the ignition is switched on.
the particulate emission filter being
overloaded or by the engine running
If it comes on at over 8 m.p.h. (12 km/h), it indicates a malfunction of the
too long at idle
(white smoke from
ABS.
the exhaust). There is a risk of the fil-
However, the vehicle retains conventional servo-assisted braking.
ter clogging if the same conditions of
operation are maintained.
Contact a PEUGEOT dealer.
As soon as possible, drive for at
least three minutes at a speed
exceeding 37 m.p.h. (60 km/h), if dri-
ving conditions allow this.
Front brake pad wear warning light
If the light comes on, contact a
For your safety, have the pads replaced as soon as this light comes on.
PEUGEOT dealer as soon as
possible.
17-02-2003
132
YOUR 406 IN DETAIL
Battery charge warning light
Passenger air bag
disarming warning
This comes on each time the ignition is switched on.
light
If it comes on with the engine running it can indicate:
Illumination of this warning
- faulty operation of the charging circuit,
light is accompanied by an audible
- loose battery or starter terminals,
signal and a message on the multi-
function display.
- a cut or slack alternator belt,
- an alternator fault.
If the passenger air bag is disarmed,
the indicator light comes on when
Contact a PEUGEOT dealer.
the ignition is switched on and
remains on.
In all cases, if the warning light flashes,
Engine diagnostics warning light*
contact a PEUGEOT dealer.
This comes on each time the ignition is switched on.
If it is lit continuously with the engine runnning, this indicates a fault in
the emission control system.
If it flashes with the engine running, this indicates a malfunction in the injection
or ignition system. There is a risk of damage to the catalytic converter (petrol
engine only).
Air bag warning light
Contact a PEUGEOT dealer as soon as possible.
The warning light comes on
for 6 seconds when the igni-
tion is switched on.
Diesel pre-heating indicator light
Illumination of this warning light, with
If the engine is warm enough, the light will not come on and you can
the engine running, is accompanied
start the engine without waiting.
by an audible signal and a message
on the multifunction display indicat-
If the light comes on, wait until it goes out before trying the starter.
ing the cause of the front or side air
bag fault.
Water in diesel filter warning light (according to
Contact a PEUGEOT dealer.
destination)
Contact a PEUGEOT dealer as soon as possible.
There is a risk of damage to the injection system.
* According to engine.
17-02-2003
133
YOUR 406 IN DETAIL
Seat belt not fastened
warning light
With the engine running, the
indicator light comes on
when the driver's seat belt is
not fastened.
Door open warning
light
Coolant temperature indicator
When the engine is running,
the warning light indicates
When the needle is in zone A, the
that a door has not been
temperature is correct.
closed properly or that the
When the needle is in zone B, the
boot is open.
temperature is too high. The central
(STOP) warning light flashes.
Electronic immobiliser
You must stop immediately.
warning light
Contact a PEUGEOT dealer.
This indicates a malfunction
of the electronic immobiliser.
Contact a PEUGEOT dealer.
Low fuel level
warning light
When this warning light
comes on, you have
enough fuel to drive at least 30 miles
(50 km). The tank capacity is approx-
imately 70 litres (15.4 gallons).
17-02-2003