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4D–32 TRANSFER CASE Install the transfer case together with intermediate plate Tighten the transfer case bolts to the specified torque a Torque : 37 N·m (3.8 kg·m/27 lb ft) 2. Apply chassis grease (51) to the sub–gear (40) and the counter gear (41) thrust surfaces. 226RW155 3. Install sub–gear (40) to counter gear (41). play. Clearance : 0–0.1 mm (0–0.004 in) Snap ring availability: Thickness Color–coding 1.50 mm (0.059 in) White 1.55 mm (0.061 in) Yellow 1.60 mm (0.063 in) Blue 226RS170 226RS021 8. Use a pair of snap ring pliers to install the snap ring (36) to the counter gear (41). Sub–Gear (anti–lash plate) Preload 1. Hook a length of piano wire (52) over one of the sub–gear (53) teeth. 2. Attach the other end of the piano wire (52) to a spring balancer. 3. Measure the sub–gear preload. Preload : 59–98 N (6.0–10 kg/13–22 lb) |