Nissan Almera Tino V10 (2001 year). Manual

SEM218D

Install rear oil seal retainer.

Before installing rear oil seal retainer, remove old liquid gasket
from mating surface.

Also remove old liquid gasket from mating surface of cylinder
block.

SEM219DA

Apply a continuous bead of liquid gasket to mating surface of
rear oil seal retainer.

Use Genuine RTV silicone sealant part No. 999MP-A7007
or equivalent.

Apply around inner side of bolt holes.

CYLINDER BLOCK

Assembly (Cont’d)

EM-145

General Specifications

NLEM0143

Cylinder arrangement

In-line 4

Displacement

(cu in)

1,998 (121.92)

Bore and stroke

mm (in)

86 (3.39

3.39)

Valve arrangement

DOHC

Firing order

1-3-4-2

Number of piston rings

Compression

Oil

Number of main bearings

Compression ratio

10.0

Valve timing
Unit: degree

EM120

232°

240°

6°

54°

3°

49°

Compression Pressure

NLEM0144

Unit: kPa (kg/cm

, psi)/300 rpm

Compression pressure

Standard

1,275 (13.01, 184.9)

Minimum

1,079 (11.01, 156.5)

Differential limit between cylinders

98 (1.0, 14)

Cylinder Head

NLEM0147

Unit: mm (in)

SEM043F

Standard

Limit

Head surface distortion

Less than 0.03 (0.0012)

0.1 (0.004)

Nominal cylinder head
height “H”

136.9 - 137.1 (5.390 - 5.398)

Resurfacing limit

0.2 (0.008)*

*Total amount of cylinder head resurfacing plus cylinder block resurfacing

SERVICE DATA AND SPECIFICATIONS (SDS)

General Specifications

EM-146

Valve

NLEM0148

VALVE

NLEM0148S01

Unit: mm (in)

SEM188A

Valve head diameter “D”

Intake

34.0 - 34.3 (1.339 - 1.350)

Exhaust

30.0 - 30.3 (1.181 - 1.193)

Valve length “L”

Intake

98.17 - 98.63 (3.865 - 3.883)

Exhaust

99.09 - 99.56 (3.901 - 3.920)

Valve stem diameter “d”

Intake

5.969 - 5.980 (0.2348 - 0.2354)

Exhaust

5.945 - 5.960 (0.2341 - 0.2346)

Valve seat angle “

”

Intake

45°15

′

- 45°45

′

Exhaust

Valve margin “T”

Intake

1.3 (0.043)

Exhaust

1.6 (0.051)

Valve margin “T” limit

More than 0.5 (0.020)

Valve stem end surface grinding limit

Less than 0.2 (0.008)

VALVE SPRING

NLEM0148S02

Free height

mm (in)

49.36 (1.9433)

Pressure
N (kg, lb) at height mm (in)

Standard

519 - 571 (52.9 - 58.2, 116.7 - 128.4) at 27

(1.06)

Limit

501 (51.1, 112.6) at 27 (1.06)

Out-of-square

mm (in)

Less than 2.2 (0.087)

HYDRAULIC LASH ADJUSTER (HLA)

NLEM0148S03

Unit: mm (in)

HLA outer diameter

16.980 - 16.993 (0.6685 - 0.6690)

HLA guide hole diameter

17.000 - 17.020 (0.6693 - 0.6701)

Clearance between HLA and HLA guide hole

0.007 - 0.040 (0.0003 - 0.0016)

SERVICE DATA AND SPECIFICATIONS (SDS)

Valve

EM-147

VALVE GUIDE

NLEM0148S05

Unit: mm (in)

SEM083D

Standard

Service

Valve guide
Outer diameter

Intake

10.023 - 10.034 (0.3946 - 0.3950)

10.223 - 10.234 (0.4025 - 0.4029)

Exhaust

10.023 - 10.034 (0.3946 - 0.3950)

10.223 - 10.234 (0.4025 - 0.4029)

Valve guide
Inner diameter (Finished size)

Intake

6.000 - 6.018 (0.2362 - 0.2369)

Exhaust

6.000 - 6.018 (0.2362 - 0.2369)

Cylinder head valve guide hole
diameter

Intake

9.975 - 9.996 (0.3927 - 0.3935)

10.175 - 10.196 (0.4006 - 0.4014)

Exhaust

9.975 - 9.996 (0.3927 - 0.3935)

10.175 - 10.196 (0.4006 - 0.4014)

Interference fit of valve guide

0.027 - 0.059 (0.0011 - 0.0023)

Standard

Limit

Stem to guide clearance

Intake

0.020 - 0.053 (0.0008 - 0.0021)

0.08 (0.0031)

Exhaust

0.040 - 0.073 (0.0016 - 0.0029)

0.1 (0.004)

Valve deflection limit

0.2 (0.008)

Projection length “L”

14.0 - 14.2 (0.551 - 0.559)

VALVE SHIM CLEARANCE ADJUSTMENT

NLEM0148S12

Unit: mm (in)

SEM095D

Valve shim clearance (cold)
Intake & Exhaust

Less than 0.025 (0.001)

Shim thickness “T

”

0.025 (0.001)

SERVICE DATA AND SPECIFICATIONS (SDS)

Valve (Cont’d)

EM-148

AVAILABLE SHIM

NLEM0148S06

Unit: mm (in)

AEM236

Thickness mm (in)

Identification mark

2.800 (0.1102)

28
00

2.825 (0.1112)

28
25

2.850 (0.1122)

28
50

2.875 (0.1132)

28
75

2.900 (0.1142)

29
00

2.925 (0.1152)

29
25

2.950 (0.1161)

29
50

2.975 (0.1171)

29
75

3.000 (0.1181)

30
00

3.025 (0.1191)

30
25

3.050 (0.1201)

30
50

3.075 (0.1211)

30
75

3.100 (0.1220)

31
00

3.125 (0.1230)

31
25

3.150 (0.1240)

31
50

3.175 (0.1250)

31
75

3.200 (0.1260)

32
00

SERVICE DATA AND SPECIFICATIONS (SDS)

Valve (Cont’d)

EM-149

VALVE SEAT

NLEM0148S07

SEM651DB

Standard

Service

Cylinder head seat recess diameter (D)

In.

35.000 - 35.016 (1.3780 - 1.3786)

35.500 - 35.516 (1.3976 - 1.3983)

Ex.

31.000 - 31.016 (1.2205 - 1.2211)

31.500 - 31.516 (1.2402 - 1.2408)

Valve seat interference fit

In.

0.064 - 0.096 (0.0025 - 0.0038)

Ex.

0.064 - 0.096 (0.0025 - 0.0038)

Valve seat outer diameter (d)

In.

35.080 - 35.096 (1.3811 - 1.3817)

35.580 - 35.596 (1.4008 - 1.4014)

Ex.

31.080 - 31.096 (1.2236 - 1.2242)

31.580 - 31.596 (1.2433 - 1.2439)

Depth (H)

In.

6.25 (0.2461)

Ex.

6.25 (0.2461)

Height (h)

6.2 - 6.3 (0.244 - 0.248)

5.4 - 5.5 (0.213 - 0.217)

SERVICE DATA AND SPECIFICATIONS (SDS)

Valve (Cont’d)

EM-150

Camshaft and Camshaft Bearing

NLEM0149

Unit: mm (in)

Standard

Limit

Camshaft journal to bearing clearance

0.030 - 0.071 (0.0012 - 0.0028)

0.15 (0.0059)

Inner diameter of camshaft bearing

28.000 - 28.021 (1.1024 - 1.1032)

—

Outer diameter of camshaft journal

27.935 - 27.955 (1.0998 - 1.1006)

—

Camshaft runout [TIR*]

Less than 0.02 (0.0008)

0.1 (0.004)

Camshaft sprocket runout [TIR*]

Less than 0.25 (0.0098)

—

Camshaft end play

0.055 - 0.139 (0.0022 - 0.0055)

0.20 (0.0079)

EM671

Cam height “A”

Intake

37.775 (1.4872)

Exhaust

37.404 (1.4726)

Wear limit of cam height

0.2 (0.008)

*Total indicator reading

SERVICE DATA AND SPECIFICATIONS (SDS)

Camshaft and Camshaft Bearing

EM-151

Cylinder Block

NLEM0150

Unit: mm (in)

SEM008D

SEM686DB

Surface flatness

Standard

Less than 0.03 (0.0012)

Limit

0.10 (0.0039)

Cylinder bore inner diameter

Standard

Grade No. 1

86.000 - 86.010 (3.3858 - 3.3862)

Grade No. 2

86.010 - 86.020 (3.3862 - 3.3866)

Grade No. 3

86.020 - 86.030 (3.3866 - 3.3870)

Wear limit

0.20 (0.0079)

Out-of-round (X − Y)

Less than 0.015 (0.0006)

Taper (A − B and A − C)

Less than 0.010 (0.0004)

Difference in inner diameter between cylin-
ders

Limit

Less than 0.05 (0.0020)

Main journal inner diameter

Grade No. 0

58.944 - 58.950 (2.3206 - 2.3209)

Grade No. 1

58.950 - 58.956 (2.3209 - 2.3211)

Grade No. 2

58.956 - 58.962 (2.3211 - 2.3213)

Grade No. 3

58.962 - 58.968 (2.3213 - 2.3216)

SERVICE DATA AND SPECIFICATIONS (SDS)

Cylinder Block

EM-152

Piston, Piston Ring and Piston Pin

=NLEM0151

PISTON

NLEM0151S01

Unit: mm (in)

SEM086G

Piston skirt diameter “A”
Standard

Grade No. 1

85.980 - 85.990 (3.3850 - 3.3854)

Grade No. 2

85.990 - 86.000 (3.3854 - 3.3858)

Grade No. 3

86.000 - 86.010 (3.3858 - 3.3862)

0.20 (0.0079) oversize (Service)

86.180 - 86.210 (3.3929 - 3.3941)

“a” dimension

45.0 (1.772)

Piston clearance to cylinder block

0.010 - 0.030 (0.0004 - 0.0012)

Piston pin hole diameter

21.993 - 22.005 (0.8659 - 0.8663)

PISTON RING

NLEM0151S02

Side clearance

Top

Standard

0.04 - 0.08 (0.0016 - 0.0031)

Limit

0.1 (0.004)

2nd

Standard

0.03 - 0.07 (0.0012 - 0.0028)

Limit

0.1 (0.004)

Oil

Standard

0.065 - 0.135 (0.0026 - 0.0053)

Limit

0.15 (0.0059)

Ring end gap

Top

Standard

0.20 - 0.39 (0.0079 - 0.0154)

Limit

1.00 (0.0349)

2nd

Standard

0.35 - 0.59 (0.0138 - 0.0232)

Limit

1.00 (0.0349)

Oil

Standard

0.20 - 0.69 (0.0079 - 0.0272)

Limit

1.00 (0.0349)

PISTON PIN

NLEM0151S03

Unit: mm (in)

Piston pin outer diameter

21.989 - 22.001 (0.8657 - 0.8622)

Interference fit of piston pin to piston

0.002 - 0.006 (0.0001 - 0.0002)

Piston pin to connecting rod bushing clearance

Standard

0.005 - 0.017 (0.0002 - 0.0007)

Limit

0.023 (0.0009)

*Values measured at ambient temperature of 20°C (68°F)

SERVICE DATA AND SPECIFICATIONS (SDS)

Piston, Piston Ring and Piston Pin

EM-153

Connecting Rod

NLEM0152

Unit: mm (in)

Center distance

136.25 - 136.35 (5.3642 - 5.3681)

Bend [per 100 (3.94)]

Limit

0.15 (0.0059)

Torsion [per 100 (3.94)]

Limit

0.30 (0.0118)

Connecting rod small end inner diameter

24.980 - 25.000 (0.9835 - 0.9843)

Piston pin bushing inner diameter*

22.000 - 22.012 (0.8661 - 0.8666)

Connecting rod big end inner diameter

51.000 - 51.013 (2.0079 - 2.0084)

Side clearance

Standard

0.20 - 0.35 (0.0079 - 0.0138)

Limit

0.5 (0.020)

*After installing in connecting rod

SERVICE DATA AND SPECIFICATIONS (SDS)

Connecting Rod

EM-154

Crankshaft

NLEM0153

Unit: mm (in)

Main journal dia. “Dm”

Grade No. 0

54.974 - 54.980(2.1643 - 2.1646)

Grade No. 1

54.968 - 54.974 (2.1641 - 2.1643)

Grade No. 2

54.962 - 54.968 (2.1639 - 2.1641)

Grade No. 3

54.956 - 54.962 (2.1636 - 2.1639)

Pin journal dia. “Dp”

Grade No. 0

47.968 - 47.974 (1.8885 - 1.8887)

Grade No. 1

47.962 - 47.968 (1.8883 - 1.8885)

Grade No. 2

47.956 - 47.962 (1.8880 - 1.8883)

Center distance “r”

42.96 - 43.04 (1.6913 - 1.6945)

Out-of-round (X − Y)
Standard

Main journal

Less than 0.005 (0.0002)

Pin journal

Less than 0.003 (0.0001)

Taper (A − B)
Standard

Main journal

Less than 0.005 (0.0002)

Pin journal

Less than 0.0025 (0.0001)

Runout [TIR]

Standard

Less than 0.025 (0.0010)

Limit

Less than 0.05 (0.0020)

Free end play

Standard

0.10 - 0.26 (0.0039 - 0.0102)

Limit

0.30 (0.0118)

SEM954C

EM715

SERVICE DATA AND SPECIFICATIONS (SDS)

Crankshaft

EM-155

Main Bearing

NLEM0154

SEM685D

STANDARD

NLEM0154S01

Unit: mm (in)

Grade number

Thickness “T”

Width “W”

Identification color (mark)

1.977 - 1.980 (0.0778 - 0.0780)

18.9 - 19.1 (0.744 - 0.752)

Black (A)

1.980 - 1.983 (0.0780 - 0.0781)

Red (B)

1.983 - 1.986 (0.0781 - 0.0782)

Green (C)

1.986 - 1.989 (0.0782 - 0.0783)

Yellow (D)

1.989 - 1.992 (0.0783 - 0.0784)

Blue (E)

1.992 - 1.995 (0.0784 - 0.0785)

Pink (F)

1.995 - 1.998 (0.0785 - 0.0787)

White (G)

UNDERSIZE

NLEM0154S02

Unit: mm (in)

Undersize

Thickness “T”

Main journal diameter “Dm”

0.25 (0.0098)

2.109 - 2.117 (0.0830 - 0.0833)

Grind so that bearing clearance is the specified

value.

Connecting Rod Bearing

NLEM0155

STANDARD SIZE

NLEM0155S01

Unit: mm (in)

Grade number

Thickness “T”

Width “W”

Identification color (mark)

1.500 - 1.503 (0.0591 - 0.0592)

16.9 - 17.1 (0.665 - 0.673)

Black or Yellow (A)

1.503 - 1.506 (0.0592 - 0.0593)

Brown or Red (B)

1.506 - 1.509 (0.0593 - 0.0594)

Green or Blue (C)

UNDERSIZE

NLEM0155S02

Unit: mm (in)

Undersize

Thickness “T”

Crank pin journal diameter “Dp”

0.08 (0.0031)

1.541 - 1.549 (0.0607 - 0.0610)

Grind so that bearing clearance is the specified

value.

0.12 (0.0047)

1.561 - 1.569 (0.0615 - 0.0618)

0.25 (0.0098)

1.626 - 1.634 (0.0640 - 0.0643)

SERVICE DATA AND SPECIFICATIONS (SDS)

Main Bearing

EM-156

Bearing Clearance

NLEM0156

Unit: mm (in)

Main bearing clearance

Standard

0.004 - 0.022 (0.0002 - 0.0009)

Limit

0.05 (0.020)

Connecting rod bearing clearance

Standard

0.020 - 0.045 (0.0008 - 0.0018)

Limit

0.065 (0.0026)

Miscellaneous Components

NLEM0157

Unit: mm (in)

Camshaft sprocket runout limit [TIR]

0.25 (0.0098)

Drive plate runout limit [TIR]

0.2 (0.008)

SERVICE DATA AND SPECIFICATIONS (SDS)

Bearing Clearance

EM-157

Parts Requiring Angular Tightening

NLEM0047

Use an angle wrench for the final tightening of the following
engine parts:

Cylinder head bolts

Main bearing cap bolts

Connecting rod cap nuts

Crankshaft pulley bolt

Do not use a torque value for final tightening.

The torque value for these parts are for a preliminary step.

Ensure thread and seat surfaces are clean and coated with
engine oil.

SEM164F

Liquid Gasket Application Procedure

NLEM0048

Use a scraper to remove all traces of old liquid gasket
from mating surfaces and grooves. Also, completely clean
any oil from these areas.

Apply a continuous bead of liquid gasket to mating sur-
faces. (Use Genuine Liquid Gasket or equivalent.)

Be sure liquid gasket diameter is as specified.

AEM080

Apply liquid gasket around the inner side of bolt holes
(unless otherwise specified).

Assembly should be done within 5 minutes after coating.

Wait at least 30 minutes before refilling engine oil and
engine coolant.

PRECAUTIONS

Parts Requiring Angular Tightening

EM-158

Special Service Tools

NLEM0049

Tool number
Tool name

Description

ST0501S000
Engine stand assembly
1 ST05011000
Engine stand
2 ST05012000
Base

NT042

Disassembling and assembling

KV10106500
Engine stand shaft

NT028

KV11105900
Engine sub-attachment

NT799

KV10115900 has been replaced with
KV10106500.

KV10115600
Valve oil seal drift

NT603

Installing valve oil seal
Use side A.
Side A
a: 20 (0.79) dia.
b: 13 (0.51) dia.
c: 10.3 (0.406) dia.
d: 8 (0.31) dia.
e: 10.7 (0.421)
f: 5 (0.20)
Unit: mm (in)

KV10107902
Valve oil seal puller
1 KV10116100
Valve oil seal puller
adapter

NT605

Removing valve oil seal

KV11103000
Injection pump drive gear
puller

NT676

PREPARATION

Special Service Tools

EM-159

Tool number
Tool name

Description

KV101056S0
Ring gear stopper
1 KV10105630
Adapter
2 KV10105610
Plate

NT617

Preventing crankshaft from rotating
a: 3 (0.12)
b: 6.4 (0.252)
c: 2.8 (0.110)
d: 6.6 (0.260)
e: 107 (4.21)
f: 14 (0.55)
g: 20 (0.79)
h: 14 (0.55) dia.
Unit: mm (in)

KV101151S0
Lifter stopper set
1 KV10115110
Camshaft pliers
2 KV10115120
Lifter stopper

NT041

Changing shims

ST16610001
Pilot bushing puller

NT045

Removing crankshaft pilot bushing

KV10111100
Seal cutter

NT046

Removing steel oil pan and rear timing chain
case

WS39930000
Tube presser

NT052

Pressing the tube of liquid gasket

KV10112100
Angle wrench

NT014

Tightening bolts for bearing cap, cylinder
head, etc.

KV10109300
Pulley holder

NT628

a: 68 mm (2.68 in)
b: 8 mm (0.31 in) dia.

PREPARATION

Special Service Tools (Cont’d)

EM-160

Nissan Almera Tino V10 (2001 year). Manual - part 151