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Nissan Pathfinder (2008 year). Manual - part 213

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< DISASSEMBLY AND ASSEMBLY >

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TRANSFER ASSEMBLY

DISASSEMBLY AND ASSEMBLY

TRANSFER ASSEMBLY

Disassembly and Assembly

INFOID:0000000001282321

COMPONENTS

Baffle plate

Breather tube

Front case

Snap ring

Input oil seal

Self-lock nut

Companion flange

Front oil seal

4LO switch (gray with green
paint)

10. ATP switch (black)

11.

Rear case

12. Wait detection switch (gray)

13. Gasket

14. Filler plug

15. Drain plug

16. O-ring

17. Transfer control device

18. Harness bracket

19. Dust cover

20. Rear oil seal

21. Air breather hose clamp

22. Retainer bolt

23. Gasket

Apply Genuine Anaerobic Liquid
Gasket or equivalent.

Apply Genuine Silicone RTV or
equivalent.

WDIA0385E

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DISASSEMBLY

Remove the drain plug and filler plug.

Input bearing

Snap ring

Internal gear

Carrier bearing

Sun gear

Needle bearing

Metal bushing

Planetary carrier assembly

L-H sleeve

10. Drive chain

11.

Mainshaft

12. Sprocket

13. 2-4 sleeve

14. Clutch gear

15. Oil pump assembly

16. Retainer

17. Mainshaft rear bearing

18. Front bearing

19. Front drive shaft

20. Rear bearing

21. L-H shift fork

22. L-H shift rod

23. Retaining pin

24. 2-4 shift bracket

25. 2-4 shift fork

26. Fork guide collar

27. 2-4 shift fork spring

28. Retaining ring

29. Snap ring

30. Shift collar

31. Clevis pin

32. Drum cam

33. Control shift rod

34. Spacer

AWDIA0016GB

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Remove the transfer control device from the rear case.

Remove the O-ring from the transfer control device.

Remove the self-lock nut from the companion flange using Tool.

Put a matching mark on top of the front drive shaft in line with
the mark on the companion flange.

CAUTION:

Use paint to make the matching mark on the front drive
shaft. Do not damage the front drive shaft.

Remove the companion flange using suitable tool.

Remove the front oil seal from the front case using Tool.

CAUTION:

Do not damage front case or front drive shaft.

SDIA2212E

Tool number

: KV40104000 (

—

)

SDIA2841E

SDIA2779E

WDIA0133E

Tool number

: ST33290001 (J-34286)

SDIA2423E

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Remove the 4LO switch [gray (with green paint)] and ATP switch
(black) from the front case.

Remove the wait detection switch (gray) from the rear case.

10. Remove the dust cover from the rear case using suitable tool.

CAUTION:

Do not damage rear case.

11. Remove the rear oil seal from the rear case using Tool.

CAUTION:

Do not damage rear case or mainshaft.

12. Remove the input oil seal from the front case using suitable tool.

CAUTION:

Do not damage front case, sun gear or input bearing.

PDIA0090E

PDIA0091E

PDIA0092E

Tool number

: ST33290001 (J-34286)

SDIA2424E

PDIA0094E

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13. Remove the retainer bolts and gaskets.

14. Remove the rear case bolts, harness bracket and air breather

hose clamp from the rear case.

15. Separate the front case from the rear case. Then remove the

rear case by prying it up using suitable tool.

CAUTION:

Do not damage the mating surface.

16. Remove the spacer from the control shift rod.

CAUTION:

Do not drop spacer.

17. Remove the snap ring from the mainshaft using suitable tool.

18. Remove the mainshaft rear bearing from the mainshaft using

suitable tool.

19. Remove the retainer from the mainshaft.

SDIA2789E

SDIA3422E

PDIA0096E

SDIA2430E

WDIA0135E

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20. Remove the snap ring from the mainshaft using suitable tool.

21. Remove the oil pump assembly from the mainshaft.

22. Remove the snap ring from the mainshaft using suitable tool.
23. Remove the clutch gear from the mainshaft.

24. Remove the snap ring from the L-H shift rod assembly using

suitable tool.

25. Remove the 2-4 sleeve and 2-4 shift fork assembly from the

mainshaft.

26. Remove the drive chain together with the sprocket and front

drive shaft from the front case.

27. Remove the mainshaft from the sun gear assembly.

28. Remove the L-H shift rod assembly and control shift rod assem-

bly from the front case.

29. Remove the L-H sleeve together with the L-H shift fork from the

planetary carrier assembly.

30. Remove the snap ring from the sun gear.

CAUTION:

Do not damage sun gear or input bearing.

SDIA2461E

SDIA2462E

SDIA2463E

SDIA2464E

PDIA0099E

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31. Press the sun gear assembly and planetary carrier assembly

from the front case using Tool.

32. Remove the snap ring from the front case.

33. Remove the internal gear from the front case.

34. Remove the snap ring from the front case.

35. Remove the input bearing from the front case using Tool.

Tool number

: KV38100200 (

—

)

PDIA0100E

PDIA0101E

PDIA0305E

PDIA0103E

Tool number

: KV38100200 (

—

)

PDIA0104E

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36. Remove the baffle plate from the front case.

37. Remove the breather tube from the front case.

INSPECTION AFTER DISASSEMBLY

Case

Check the contact surfaces of the shift rod and bearing for wear and
damage. If any is found, replace with a new one.

Sleeve

Check the items below. If necessary, replace them with new ones.
• Damage and excessive wear of the contact surfaces of the

sprocket, mainshaft and sleeve.

• Sleeve must move smoothly.

Gear, Shaft and Drive Chain

Check the items below. If necessary, replace them with new ones.
• Damage, peeling, uneven wear and bending of the shaft.
• Excessive wear, damage and peeling of the gear.

Bearing

PDIA0105E

PDIA0145E

PDIA0136E

SDIA2790E

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