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Nissan Pathfinder (2008 year). Manual - part 193

DLN-128

< PREPARATION >

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PREPARATION

PREPARATION

Special Service Tool

INFOID:0000000001282208

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

Tool number
(Kent-Moore No.)
Tool name

Description

KV40104000
(

—

)

Flange wrench

• Removing self-lock nut
• Installing self-lock nut
a: 85 mm (3.35 in)
b: 65 mm (2.56 in)

ST33290001
(J-34286)
Puller

• Removing front oil seal
• Removing rear oil seal
• Removing metal bushing

KV38100500
(

—

)

Drift

• Installing front oil seal
a: 80 mm (3.15 in) dia.
b: 60 mm (2.36 in) dia.

ST30720000
(J-25405)
Drift

• Installing rear oil seal
• Installing input bearing
• Installing input oil seal
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.

KV40105310
(

—

)

Drift

• Installing dust cover
a: 89 mm (3.50 in) dia.
b: 80.7 mm (3.17 in) dia.

ST22360002
(J-25679-01)
Drift

• Installing side oil seal
a: 23 mm (0.91 in) dia.
b: 32 mm (1.26 in) dia.

NT659

ZZA0601D

ZZA0811D

ZZA1003D

ZZA1091D

PREPARATION

DLN-129

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DLN

ST35300000
(

—

)

Drift

• Removing sun gear assembly and planetary

carrier assembly

• Removing carrier bearing
• Installing metal bushing
a: 59 mm (2.32 in) dia.
b: 45 mm (1.77 in) dia.

ST33200000
(J-26082)
Drift

• Removing input bearing
• Installing sun gear assembly and planetary

carrier assembly

• Installing input oil seal
a: 74.5 mm (2.933 in) dia.
b: 62.5 mm (2.461 in) dia.

ST30031000
(

—

)

Puller

• Removing carrier bearing
• Removing front drive shaft front bearing
• Removing front drive shaft rear bearing
a: 90 mm (3.54 in) dia.
b: 50 mm (1.97 in) dia.

ST33710000
(

—

)

Drift

• Removing needle bearing
• Removing metal bushing
a: 24 mm (0.94 in) dia.
b: 89 mm (3.5 in)
c: 30 mm (1.18 in) dia.

ST35325000
(

—

)

Drift bar

• Removing metal bushing
a: 215 mm (8.46 in)
b: 25 mm (0.98 in) dia.
c: M12

1.5P

ST33052000
(

—

)

Adapter

• Removing front drive shaft front bearing
• Removing front drive shaft rear bearing
• Installing mainshaft
a: 28 mm (1.10 in) dia.
b: 22 mm (0.87 in) dia.

ST22452000
(J-34335)
Drift

• Removing press flange snap ring
• Installing press flange snap ring
a: 45 mm (1.77 in) dia.
b: 36 mm (1.42 in) dia.
c: 400 mm (15.76 in) dia.

Tool number
(Kent-Moore No.)
Tool name

Description

NT073

NT661

NT411

ZZA1057D

NT663

NT431

NT117

DLN-130

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PREPARATION

ST30911000
(

—

)

Puller

• Removing press flange snap ring
• Installing press flange snap ring
• Installing mainshaft
• Installing carrier bearing
a: 98 mm (3.86 in) dia.
b: 40.5 mm (1.594 in) dia.

KV31103300
(

—

)

Drift

• Removing press flange snap ring
• Installing press flange snap ring
• Installing carrier bearing
a: 76.3 mm (3.004 in) dia.
b: 130 mm (5.12 in)

KV38100300
(J-25523)
Drift

• Removing mainshaft rear bearing
a: 54 mm (2.13 in) dia.
b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia.

ST15310000
(J-25640-B)
Drift

• Installing mainshaft rear bearing
a: 96 mm (3.78 in) dia.
b: 84 mm (3.31 in) dia.

KV40100621
(J-25273)
Drift

• Installing front drive shaft front bearing
• Installing front drive shaft rear bearing
a: 76 mm (2.99 in) dia.
b: 69 mm (2.72 in) dia.

ST30032000
(J-26010-01)
Base

• Installing front drive shaft front bearing
• Installing front drive shaft rear bearing
a: 38 mm (1.50 in) dia.
b: 80 mm (3.15 in) dia.

ST3322000
(

—

)

Drift

• Installing needle bearing
a: 37 mm (1.46 in) dia.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia.

Tool number
(Kent-Moore No.)
Tool name

Description

NT664

NT668

ZZA1046D

ZZA0908D

NT086

NT660

ZZA1046D

PREPARATION

DLN-131

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DLN

Commercial Service Tool

INFOID:0000000001282209

Tool name

Description

Puller

• Removing companion flange

Pin punch

• Removing retainer pin
• Installing retainer pin
a: 6 mm (0.24 in) dia.

Power tool

• Removing transfer case assembly

NT077

NT410

PBIC0190E

DLN-132

< ON-VEHICLE MAINTENANCE >

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TRANSFER FLUID

ON-VEHICLE MAINTENANCE

TRANSFER FLUID

Replacement

INFOID:0000000001282211

CAUTION:

If using the vehicle for towing, the transfer fluid must be replaced as specified. Refer to

MA-6, "Intro-

duction of Periodic Maintenance"

DRAINING

Stop engine.

Remove the drain plug and gasket and drain the fluid.

Install the drain plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to

DLN-149, "Disassembly and

Assembly"

CAUTION:

Do not reuse gasket.

FILLING

Remove the filler plug and gasket.

Fill the transfer with new fluid until the fluid level reaches the
specified limit near the filler plug hole.

CAUTION:

Carefully fill fluid. (Fill up for approx. 3 minutes.)

Leave the vehicle for 3 minutes, and check fluid level again.

Install the filler plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to

DLN-149, "Disassembly and

Assembly"

CAUTION:

Do not reuse gasket.

Inspection

INFOID:0000000001282212

CAUTION:

If using the vehicle for towing, the transfer fluid must be replaced as specified. Refer to

MA-6, "Intro-

duction of Periodic Maintenance"

FLUID LEAKAGE AND FLUID LEVEL

Make sure that fluid is not leaking from the transfer assembly or around it.

Check fluid level from the filler plug hole as shown.

CAUTION:

Do not start engine while checking fluid level.

Install the filler plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to

DLN-149, "Disassembly and

Assembly"

CAUTION:

Do not reuse gasket.

SDIA3208E

Fluid grade and capacity

: Refer to

MA-10, "Fluids and

Lubricants"

SDIA3209E

TRANSFER OIL FILTER

DLN-133

< ON-VEHICLE MAINTENANCE >

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DLN

TRANSFER OIL FILTER

Removal and Installation

INFOID:0000000001282267

REMOVAL

Remove the oil filter bolts and oil filter.

CAUTION:

• Do not damage center case or oil filter.
• Loosen bolts and detach oil filter evenly.

Remove the O-rings (1) from the oil filter (2).

Remove the oil filter stud from the oil filter.

Remove the O-ring from the oil filter stud.

INSTALLATION

Apply ATF to the new O-ring, and install it on the oil filter stud.

CAUTION:

Do not reuse O-ring.

Install the oil filter stud to the oil filter.

SMT875C

WDIA0285E

SDIA3180E

DLN-134

< ON-VEHICLE MAINTENANCE >

[TRANSFER: ATX14B]

TRANSFER OIL FILTER

Apply ATF to the two new O-rings (1), and install them on the oil
filter (2).

CAUTION:

Do not reuse O-rings.

Install the oil filter to the transfer assembly. Tighten the bolts to
the specified torque. Refer to

DLN-149, "Disassembly and

Assembly"

CAUTION:

• Do not damage oil filter.
• Attach oil filter and tighten bolts evenly.

Check the transfer fluid. Refer to

DLN-132, "Inspection"

Start the engine for one minute. Then stop the engine and
recheck the transfer fluid. Refer to

DLN-132, "Inspection"

WDIA0285E

SDIA2136E

TRANSFER CONTROL UNIT

DLN-135

< ON-VEHICLE REPAIR >

[TRANSFER: ATX14B]

DLN

ON-VEHICLE REPAIR

TRANSFER CONTROL UNIT

Removal and Installation

INFOID:0000000001282260

REMOVAL

Set transfer state as 2WD when 4WD shift switch is at 2WD, or as AUTO when 4WD shift switch is at
AUTO.

CAUTION:

When removing transfer control unit, transfer state must be at 2WD or AUTO.

Turn the ignition switch OFF and disconnect negative battery terminal.

Remove the lower instrument panel LH. Refer to

IP-10, "Exploded View"

Disconnect the two transfer control unit connectors.

Remove the transfer control unit bolts.

Remove the transfer control unit.

INSTALLATION

Installation is in the reverse order of removal.
• When installing the transfer control unit, tighten bolts to the specified torque.

CAUTION:

Do not connect harness connector to transfer control unit when 4WD shift switch is at 4LO.

• After the installation, check perform self-diagnosis. Refer to

DLN-20, "CONSULT-III Function (ALL MODE

AWD/4WD)"

. If NG, adjust position between transfer assembly and transfer control unit. Refer to

DLN-125,

"Precaution for Transfer Assembly and Transfer Control Unit Replacement"

LDIA0168E

Transfer control unit bolts

: 3.4 N·m (0.35 kg-m, 30 in-lb)

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