Nissan Pathfinder. Manual - part 390

 

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Nissan Pathfinder. Manual - part 390

 

 

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C1204 4WD SOLENOID  ....................................

47

DTC Logic ...............................................................

47

Diagnosis Procedure  ..............................................

47

Component Inspection ............................................

49

C1205 4WD ACTUATOR RELAY  .....................

50

DTC Logic ...............................................................

50

Diagnosis Procedure  ..............................................

50

C1209 MODE SW  ..............................................

52

DTC Logic ...............................................................

52

Diagnosis Procedure  ..............................................

52

Component Inspection ............................................

53

C1210 ECM ........................................................

55

DTC Logic ...............................................................

55

Diagnosis Procedure  ..............................................

55

P1804 4WD CONTROL UNIT ............................

56

DTC Logic ...............................................................

56

Diagnosis Procedure  ..............................................

56

P181F INCOMPLETE CALIBRATION  ..............

57

DTC Logic ...............................................................

57

Diagnosis Procedure  ..............................................

57

U1000 CAN COMM CIRCUIT  ............................

58

Description ..............................................................

58

DTC Logic ...............................................................

58

Diagnosis Procedure  ..............................................

58

U1010 CONTROL UNIT (CAN)  .........................

59

Description ..............................................................

59

DTC Logic ...............................................................

59

Diagnosis Procedure  ..............................................

59

POWER SUPPLY AND GROUND CIRCUIT  .....

60

Diagnosis Procedure  ..............................................

60

4WD WARNING ICON/DISPLAY  ......................

63

Diagnosis Procedure  ..............................................

63

SYMPTOM DIAGNOSIS  .............................

64

4WD ERROR IS DISPLAYED ON INFORMA-
TION DISPLAY  ..................................................

64

Description ..............................................................

64

Diagnosis Procedure  ..............................................

64

HEAVY TIGHT-CORNER BRAKING SYMP-
TOM OCCURS ...................................................

65

Description ..............................................................

65

Diagnosis Procedure  ..............................................

65

VEHICLE DOES NOT ENTER 4WD MODE  ......

66

Description ..............................................................

66

Diagnosis Procedure  ..............................................

66

4WD HIGH TEMP IS DISPLAYED ON INFOR-
MATION DISPLAY .............................................

67

Description ..............................................................

67

TIRE SIZE INCORRECT IS DISPLAYED ON 
INFORMATION DISPLAY  .................................

68

Description ..............................................................

68

Diagnosis Procedure ...............................................

68

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING ............................

69

NVH Troubleshooting Chart ....................................

69

PERIODIC MAINTENANCE .......................

70

TRANSFER OIL .................................................

70

Inspection ................................................................

70

Draining ...................................................................

70

Refilling ...................................................................

70

REMOVAL AND INSTALLATION ..............

72

4WD CONTROL UNIT  .......................................

72

Removal and Installation .........................................

72

4WD SHIFT SWITCH .........................................

73

Removal and Installation .........................................

73

TRANSFER COVER ..........................................

74

Removal and Installation .........................................

74

UNIT REMOVAL AND INSTALLATION  ....

75

TRANSFER ASSEMBLY ...................................

75

Exploded View  ........................................................

75

Removal and Installation .........................................

75

UNIT DISASSEMBLY AND ASSEMBLY ...

77

TRANSFER COVER ..........................................

77

Exploded View  ........................................................

77

Disassembly ............................................................

78

Assembly ................................................................

79

Inspection ................................................................

80

RING GEAR SHAFT ..........................................

81

Exploded View  ........................................................

81

Disassembly ............................................................

82

Assembly ................................................................

83

Inspection ................................................................

84

DRIVE PINION ...................................................

86

Exploded View  ........................................................

86

Disassembly ............................................................

87

Assembly ................................................................

88

Adjustment ..............................................................

89

Inspection ................................................................

93

TRANSFER CASE .............................................

94

Exploded View  ........................................................

94

Disassembly ............................................................

95

Assembly ................................................................

96

Inspection ................................................................

97

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..........................................................

98

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SERVICE DATA AND SPECIFICATIONS 
(SDS) ..................................................................

98

General Specifications  ............................................

98

Preload Torque  .......................................................

98

Backlash ..................................................................

98

Companion Flange Runout  .....................................

98

REAR PROPELLER SHAFT: 3FCJ-CVJ

PRECAUTION ..............................................

99

PRECAUTIONS ..................................................

99

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................

99

PREPARATION .........................................

100

PREPARATION ................................................

100

Commercial Service Tool  ......................................

100

SYMPTOM DIAGNOSIS  ............................

101

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  ..........................

101

NVH Troubleshooting Chart  ..................................

101

BASIC INSPECTION  .................................

102

PROPELLER SHAFT ASSEMBLY ..................

102

Inspection ..............................................................

102

REMOVAL AND INSTALLATION .............

103

REAR PROPELLER SHAFT ............................

103

Exploded View  ......................................................

103

Removal and Installation .......................................

103

Inspection ..............................................................

105

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..........................................................

107

SERVICE DATA AND SPECIFICATIONS 
(SDS) ................................................................

107

General Specifications  ..........................................

107

Propeller Shaft Runout ..........................................

107

Journal Axial Play ..................................................

107

REAR FINAL DRIVE: R145K1

PRECAUTION ............................................

108

PRECAUTIONS ................................................

108

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................

108

Service Notice or Precautions for Rear Final Drive ..

108

PREPARATION .........................................

109

PREPARATION ................................................

109

Special Service Tools ............................................

109

Commercial Service Tools  ....................................

109

SYSTEM DESCRIPTION  ...........................

111

STRUCTURE AND OPERATION  ...................

111

Sectional View  .......................................................

111

Electric Controlled Coupling  ..................................

111

BASIC INSPECTION  .................................

112

ADDITIONAL SERVICE WHEN REPLACING 
REAR FINAL DRIVE ASSEMBLY  ..................

112

Description .............................................................

112

Work Procedure .....................................................

112

ADDITIONAL SERVICE WHEN REPLACING 
ELECTRIC CONTROLLED COUPLING .........

113

Description .............................................................

113

Work Procedure .....................................................

113

SYMPTOM DIAGNOSIS  ............................

114

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  .........................

114

NVH Troubleshooting Chart  ..................................

114

PERIODIC MAINTENANCE  ......................

115

REAR DIFFERENTIAL GEAR OIL  .................

115

Inspection ..............................................................

115

Draining .................................................................

115

Refilling ..................................................................

115

REMOVAL AND INSTALLATION .............

117

TORSIONAL DAMPER  ...................................

117

Exploded View .......................................................

117

Removal and Installation  .......................................

117

SIDE OIL SEAL ...............................................

119

Exploded View .......................................................

119

Removal and Installation  .......................................

119

ELECTRIC CONTROLLED COUPLING .........

121

Exploded View .......................................................

121

Removal and Installation  .......................................

121

FRONT OIL SEAL ...........................................

124

Exploded View .......................................................

124

Removal and Installation  .......................................

124

UNIT REMOVAL AND INSTALLATION ....

128

REAR FINAL DRIVE ASSEMBLY  ..................

128

Exploded View .......................................................

128

Removal and Installation  .......................................

128

UNIT DISASSEMBLY AND ASSEMBLY  ..

131

REAR FINAL DRIVE ASSEMBLY  ..................

131

Exploded View .......................................................

131

Disassembly ..........................................................

131

Assembly ...............................................................

132

Adjustment .............................................................

134

PRECAUTIONS

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PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000009760248

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along

with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain

types of collision. Information necessary to service the system safely is included in the SR and SB section of

this Service Manual.

WARNING:

• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision which would result in air bag inflation, all maintenance must be performed by

an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag

Module, see the SR section.

• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this

Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-

ness connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-

tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a

hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing

serious injury.

• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the

battery and wait at least three minutes before performing any service.

Precaution for Battery Service

INFOID:0000000009177701

Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-

ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the

window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic

window function will not work with the battery disconnected.

Precaution for Procedure without Cowl Top Cover

INFOID:0000000009177702

When performing the procedure after removing cowl top cover, cover

the lower end of windshield with urethane, etc. to prevent damage to

windshield.

Service Notice or Precautions for Transfer

INFOID:0000000009177703

• After overhaul refill the transfer with new transfer oil.

• Check the oil level or replace the oil only with the vehicle parked on level surface.

• During removal or installation, keep inside of transfer clear of dust or dirt.

• Replace all tires at the same time. Always use tires of the proper size and the same brand and pattern. Fit-

ting improper size and unusual wear tires applies excessive force to vehicle mechanism and can cause lon-

gitudinal vibration.

• Disassembly should be done in a clean work area.

PIIB3706J

 

 

 

 

 

 

 

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