Qashqai J11. Transaxle & Transmission

TM-18

< PRECAUTION >

[6MT: RS6F94R]

PRECAUTIONS

PRECAUTION

PRECAUTIONS

Precaution for Procedure without Cowl Top Cover

INFOID:0000000010497458

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.

Service Notice or Precautions for Manual Transaxle

INFOID:0000000010288441

CAUTION:

• If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).

Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc sliding
parts may damage seal of CSC and may cause clutch fluid leakage.

• Never reuse transaxle gear oil, once it has been drained.
• Check oil level or replace gear oil with vehicle on level surface.
• During removal or installation, keep inside of transaxle clear of dust or dirt.
• Check for the correct installation status prior to removal or disassembly. If matching marks are

required, be certain they do not interfere with the function of the parts they are applied.

• In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to out-

side. If tightening sequence is specified, use it.

• Never damage sliding surfaces and mating surfaces.

Precautions for Removing Battery Terminal

INFOID:0000000010508552

• With the adoption of Auto ACC function, ACC power is automatically supplied by operating the intelligent key

or remote keyless entry or by opening/closing the driver side door. In addition, ACC power is supplied even
after the ignition switch is turned to the OFF position, i.e. ACC power is supplied for a certain fixed time.

• When disconnecting the 12V battery terminal, turn off the ACC

power before disconnecting the 12V battery terminal, observing
“How to disconnect 12V battery terminal” described below.
NOTE:
Some ECUs operate for a certain fixed time even after ignition
switch is turned OFF and ignition power supply is stopped. If the
battery terminal is disconnected before ECU stops, accidental DTC
detection or ECU data damage may occur.

• For vehicles with the 2-batteries, be sure to connect the main bat-

tery and the sub battery before turning ON the ignition switch.
NOTE:
If the ignition switch is turned ON with any one of the terminals of
main battery and sub battery disconnected, then DTC may be detected.

• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.

NOTE:
The removal of 12V battery may cause a DTC detection error.

HOW TO DISCONNECT 12V BATTERY TERMINAL

Disconnect 12V battery terminal according to Instruction 1 or Instruction 2 described below.
For vehicles parked by ignition switch OFF, refer to Instruction 2.

INSTRUCTION 1

Open the hood.

PIIB3706J

SEF289H

PRECAUTIONS

TM-19

< PRECAUTION >

[6MT: RS6F94R]

Turn key switch to the OFF position with the driver side door opened.

Get out of the vehicle and close the driver side door.

Wait at least 3 minutes. For vehicle with the engine listed below, remove the battery terminal after a lapse
of the specified time.

CAUTION:

While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.

Remove 12V battery terminal.

CAUTION:

After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.

INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)

Unlock the door with intelligent key or remote keyless entry.
NOTE:
At this moment, ACC power is supplied.

Open the driver side door.

Open the hood.

Close the driver side door.

Wait at least 3 minutes.

CAUTION:

While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.

Remove 12V battery terminal.

CAUTION:

After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.

D4D engine

: 20 minutes

HRA2DDT

: 12 minutes

K9K engine

: 4 minutes

M9R engine

: 4 minutes

R9M engine

: 4 minutes

V9X engine

: 4 minutes

TM-20

< PREPARATION >

[6MT: RS6F94R]

PREPARATION

PREPARATION

Special Service Tools

INFOID:0000000010288442

Tool number
Tool name

Description

KV381054S0
Puller

Removing mainshaft front bearing outer race

KV38100200
Drift
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia.

• Installing mainshaft front bearing outer race
• Installing mainshaft rear bearing outer race
• Installing differential side bearing outer race

(clutch housing side)

ST33220000
Drift
a: 37 mm (1.46 in) dia.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia.

Installing input shaft oil seal

ST33400001
Drift
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.

Installing differential side bearing outer race
(transaxle case side)

KV38100300
Drift
a: 54 mm (2.13 in) dia.
b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia.

Installing differential side oil seal

ST36720030
Drift
a: 70 mm (2.76 in) dia.
b: 40 mm (1.57 in) dia.
c: 29 mm (1.14 in) dia.

• Installing input shaft rear bearing
• Installing mainshaft front bearing inner race

ZZA0601D

ZZA1143D

ZZA1046D

ZZA0814D

ZZA1046D

ZZA0978D

PREPARATION

TM-21

< PREPARATION >

[6MT: RS6F94R]

ST33052000
Drift
a: 22 mm (0.87 in) dia.
b: 28 mm (1.10 in) dia.

• Removing mainshaft rear bearing inner race
• Removing 6th main gear
• Removing 5th main gear
• Removing 4th main gear
• Removing 1st main gear
• Removing 1st-2nd synchronizer assembly
• Removing 2nd main gear
• Removing bushing
• Removing 3rd main gear
• Removing mainshaft front bearing inner

race

KV32102700
Drift
a: 54 mm (2.13 in) dia.
b: 32 mm (1.26 in) dia.

• Installing bushing
• Installing 2nd main gear
• Installing 3rd main gear
• Installing 4th main gear
• Installing 5th main gear
• Installing 6th main gear

ST30901000
Drift
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.

Installing mainshaft rear bearing inner race

ST33061000
Drift
a: 28.5 mm (1.122 in) dia.
b: 38 mm (1.50 in) dia.

Removing differential side bearing inner race
(clutch housing side)

KV32300QAM
(Renault SST: B.vi 1823)
Drift

Removing and installing input shaft rear bear-
ing mounting bolt

Tool number
Tool name

Description

ZZA0969D

S-NT065

ZZA0978D

ZZA0969D

PCIB2078J

TM-22

< PREPARATION >

[6MT: RS6F94R]

PREPARATION

Commercial Service Tools

INFOID:0000000010288443

Tool name

Description

Socket
a: 8 mm (0.31 in)
b: 5 mm (0.20 in)

Removing and installing drain plug

Spacer
a: 25 mm (0.98 in) dia.
b: 25 mm (0.98 in)

Removing mainshaft front bearing outer race

Drift
a: 17 mm (0.67 in) dia.

• Installing bushing
• Installing shifter lever oil seal
• Installing selector lever oil seal

Drift
a: 35 mm (1.38 in) dia.
b: 25 mm (0.98 in) dia.

Installing input shaft front bearing

Drift
a: 24 mm (0.94 in) dia.

Removing input shaft rear bearing

Drift
a: 43 mm (1.69 in) dia.

• Removing differential side bearing inner

race (transaxle case side)

• Installing input shaft rear bearing

PCIB1776E

PCIB1780E

S-NT063

S-NT065

PCIB1779E

NT109

PREPARATION

TM-23

< PREPARATION >

[6MT: RS6F94R]

Drift
a: 45 mm (1.77 in) dia.
b: 39 mm (1.54 in) dia.

Installing differential side bearing inner race
(clutch housing side)

Drift
a: 52 mm (2.05 in) dia.
b: 45 mm (1.77 in) dia.

Installing differential side bearing inner race
(transaxle case side)

Tool name

Description

S-NT474

TM-24

< PERIODIC MAINTENANCE >

[6MT: RS6F94R]

GEAR OIL

PERIODIC MAINTENANCE

GEAR OIL

Exploded View

INFOID:0000000010288444

Refer to

TM-38, "Exploded View"

Draining

INFOID:0000000010288445

Start engine and let it run to warm up transaxle.

Stop engine. Remove drain plug (1) and then drain gear oil.

Set a gasket on drain plug and install it to clutch housing.
Tighten drain plug to the specified torque.

CAUTION:

Never reuse gasket.

Refilling

INFOID:0000000010288446

Remove filler plug (1). Fill with new gear oil until oil level reaches
the specified limit at filler plug hole as shown.

After refilling gear oil, check oil level. Refer to

TM-24, "Inspec-

tion"

Set a gasket on filler plug and then install it to transaxle case.

CAUTION:

Never reuse gasket.

Tighten filler plug to the specified torque.

Inspection

INFOID:0000000010288447

LEAKAGE

Make sure that gear oil is not leaking from transaxle or around it.

LEVEL

Remove filler plug (1) and check oil level at filler plug hole as
shown.

CAUTION:

Never start engine while checking oil level.

Set a gasket on filler plug and then install it to transaxle case.

CAUTION:

Never reuse gasket.

Tighten filler plug to the specified torque.

SCIA7622E

Oil grade and viscosity

: Refer to

MA-59, "Fluids and

Lubricants"

Oil capacity

: Refer to

MA-122, "GEAR OIL

(RS6F94R) : Refilling"

SCIA7623E

M/T SHIFT SELECTOR

TM-25

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

REMOVAL AND INSTALLATION

M/T SHIFT SELECTOR

Exploded View

INFOID:0000000010735671

Removal and Installation

INFOID:0000000010735672

REMOVAL

Shift shift lever to the neutral position.

Pull shift lever knob

upward to remove.

Remove center console assembly. Refer to

IP-19, "Removal and

Installation"

Disconnect and remove shift cable and select cable from M/T
shift selector assembly. Refer to

TM-28, "Removal and Installa-

tion"

Remove M/T shift selector assembly

from M/T shift selector

bracket .

Shift lever knob

M/T shift selector assembly

M/T shift selector bracket

: N·m (kg-m, in-lb)

: Always replace after every disassembly.

JSDIA5662GB

JSDIA5753ZZ

JSDIA5749ZZ

TM-26

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

M/T SHIFT SELECTOR

Remove M/T shift selector bracket

INSTALLATION

Note the following, and install in the reverse order of removal.
• For each tightening torque, refer to

TM-25, "Exploded View"

• Install shift lever knob to the shift lever, as per the following procedure.

CAUTION:

Never reuse shift lever knob.

Turn shift lever knob

counterclockwise (30 degrees) and

insert it straight to the shift lever

without pressing the orna-

ment .

Protrude the ornament

of shift lever knob

Turn shift lever knob

clockwise (30 degrees) until coming to a

stop.

JSDIA5750ZZ

: Vehicle front

JSDIA6032ZZ

: Vehicle front

JSDIA6033ZZ

: Vehicle front

JSDIA6034ZZ

M/T SHIFT SELECTOR

TM-27

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

Press the ornament

down and lock shift lever knob

CAUTION:

Be careful with orientation of shift lever knob.

: Vehicle front

JSDIA6035ZZ

TM-28

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

CONTROL LINKAGE

CONTROL LINKAGE

Exploded View

INFOID:0000000010735673

Removal and Installation

INFOID:0000000010735674

REMOVAL

Shift shift lever to the neutral position.

Remove center console assembly. Refer to

IP-19, "Removal and Installation"

Select cable

Grommet

Tapping bolt

Cable mounting bracket (M/T)

Select lever

Shift lever

Cable mounting bracket (floor)

Shift cable

M/T shift selector assembly

: N·m (kg-m, in-lb)

: N·m (kg-m, ft-lb)

: Always replace after every disassembly.

JSDIA5664GB

CONTROL LINKAGE

TM-29

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

Pull up the stopper

of the select cable in the direction of the

arrow as shown in the figure.

Pull out and disconnect shift cable

and select cable

from

each pin

of M/T shift selector assembly.

Remove shift cable and select cable from M/T shift selector
assembly, as per the following procedure.

While pressing the lock of the shift cable in the direction of the
arrow shown in the figure, remove shift cable from M/T shift
selector assembly.

While pressing the lock of the select cable in the direction of the
arrow shown in the figure, remove select cable from M/T shift
selector assembly.

Remove air duct and air cleaner body. Refer to

EM-23,

"Removal and Installation"

(HRA2DDT),

EM-147, "Removal and

Installation"

(MR20DD),

EM-279, "Removal and Installation"

(K9K).

Remove battery and battery trays. Refer to

PG-155, "Removal and Installation"

Pull out and disconnect the each cable from shift lever

and

select lever

JSDIA5762ZZ

JSDIA5763ZZ

JPDIC0793ZZ

JSDIA5761ZZ

TM-30

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

CONTROL LINKAGE

Remove shift cable and select cable from cable mounting
bracket (M/T), as per the following procedure.

While pressing the lock of the shift cable in the direction of the
arrow shown in the figure, remove shift cable from cable mount-
ing bracket (M/T).

While pressing the lock of the select cable in the direction of the
arrow shown in the figure, remove select cable from cable
mounting bracket (M/T).

10. Remove cable mounting bracket (M/T) from transaxle assembly.

11. Remove heat shield plate

12. Remove shift cable

and select cable

from cable mounting

bracket (floor)

13. Remove cable mounting bracket (floor).

14. Disengage the pawls

of grommet

, and pull downwards to

remove.

15. Remove shift cable and select cable from the vehicle.

INSTALLATION

Note the following, and install in the reverse order of removal.
• For each tightening torque, refer to

TM-28, "Exploded View"

• Before working, set transaxle and M/T shift selector assembly to the neutral position.
• No occurrence of interference between cables and other parts, bent with a radius of 120 mm (4.72 in) or

less, and twist of 180 degrees or more.

• Do not damage the boot of each cable and prevent the occurrence of twist of 90 degrees or more.
• Tapping work for tapping bolts is not applied to new transaxle case. Do not perform tapping by other than

screwing tapping bolts because tapping is formed by screwing tapping bolts into transaxle case.

CAUTION:

Never reuse tapping bolt.

JPDIC0793ZZ

: Vehicle front

JSDIA5214ZZ

: Vehicle front

JSDIA5764ZZ

JPDIC0844ZZ

CONTROL LINKAGE

TM-31

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

• From under the vehicle, press grommet

into place until the

pawls

securely.

CAUTION:

Check that pulling down on the grommet does not fall out it.

• Insert the each socket part

of cable until it reaches the cable

mounting bracket (M/T)

and M/T shift selector assembly

securely.

CAUTION:

Check that pulling up on the socket does not disconnect it.

• Install select cable (M/T shift selector assembly side), as per the following procedure.

When M/T shift selector assembly is replaced with new one:

Install the select cable to the M/T shift selector assembly.

Shift the shift lever to the neutral position.

Install the lock pin

to the M/T shift selector assembly as

shown in the figure.

CAUTION:

Select cable cannot be adjusted accurately without using
the lock pin.

Check that shift lever does not move in the direction of the
select. If it moves, re-install lock pin.

Push the stopper

until it reaches the select cable.

Remove the lock pin from M/T shift selector assembly.

Shift shift lever to each gear position to check that there are no
bindings. If any, re-install select cable with lock pin.

When M/T shift selector assembly is reused or without lock pin:

Install the select cable to the M/T shift selector assembly.

Shift the shift lever to the 4th gear position.

JPDIC0844ZZ

JSDIA5773ZZ

JSDIA5774ZZ

JSDIA5775ZZ

TM-32

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

CONTROL LINKAGE

Adjust the clearance (C) between the stopper

and the lever

to the standard value.

Push the stopper

until it reaches the select cable.

Shift shift lever to each gear position to check that there are no
bindings. If any, re-install select cable and re-adjust the clear-
ance.

• Perform inspection after installation. Refer to

TM-32, "Inspection"

Inspection

INFOID:0000000010735675

INSPECTION AFTER INSTALLATION

• When the shift lever is shifted to each position, check that the shift lever moves smoothly (no-hook up, no-

noise, no-backlash and non-contact to other parts). If any malfunction is detected, repair the malfunctioning
parts or replace cable assembly.

• When the shift lever is shifted to reverse gear side and 5th-6th side, confirm the shift lever returns to neutral

position. When the shift lever does not return to the neutral position smoothly, check M/T shift selector
assembly and select cable condition. If any malfunction is detected, repair or replace the malfunctioning
part.

Clearance

: 3.8 – 4.0 mm (0.150 – 0.157 in)

JSDIA5777ZZ

JSDIA5775ZZ

SIDE OIL SEAL

TM-33

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

SIDE OIL SEAL

Exploded View

INFOID:0000000010288448

Refer to

TM-38, "Exploded View"

Removal and Installation

INFOID:0000000010288449

REMOVAL

Remove front drive shafts. Refer to

FAX-22, "Removal and Installation (LH)"

FAX-26, "Removal and

Installation (RH)"

Remove differential side oil seals (1) using a suitable tool.

CAUTION:

Never damage transaxle case and clutch housing.

INSTALLATION

Note the following, and install in the reverse order of removal.
• Install differential side oil seals (1) to clutch housing and transaxle

case using the drift (A) [SST: KV38100300].

CAUTION:

• Never reuse differential side oil seal.
• When installing, never incline differential side oil seal.
• Never damage clutch housing and transaxle case.

• Check oil level and oil leakage after installation. Refer to

TM-24,

"Inspection"

SCIA7625E

: Transaxle case side

: Clutch housing side

Dimension “L

”

: 1.2 - 1.8 mm (0.047 - 0.071 in)

Dimension “L

”

: 2.7 - 3.3 mm (0.106 - 0.130 in)

JPDIC0120ZZ

Qashqai J11. Transaxle & Transmission - part 2