Index Nissan Qashqai J11. Transaxle & Transmission. Service and Repair Manual

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Qashqai J11. Transaxle & Transmission - part 1

TM-1

TRANSMISSION & DRIVELINE

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CONTENTS

TRANSAXLE & TRANSMISSION

6MT: RS6F94R

SYSTEM DESCRIPTION .............................

M/T SYSTEM ......................................................

System Diagram ......................................................

System Description .................................................

DTC/CIRCUIT DIAGNOSIS .........................

POSITION SWITCH ............................................

BACK-UP LAMP SWITCH ........................................

BACK-UP LAMP SWITCH : Component Parts Lo-
cation .......................................................................

BACK-UP LAMP SWITCH : Component Inspec-
tion ..........................................................................

PARK/NEUTRAL POSITION (PNP) SWITCH ...........

PARK/NEUTRAL POSITION (PNP) SWITCH :
Component Parts Location ......................................

PARK/NEUTRAL POSITION (PNP) SWITCH :
Component Inspection ............................................

SYMPTOM DIAGNOSIS ..............................

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ............................

NVH Troubleshooting Chart ....................................

PRECAUTION ..............................................

PRECAUTIONS ..................................................

Precaution for Procedure without Cowl Top Cover

Service Notice or Precautions for Manual Tran-
saxle ........................................................................

Precautions for Removing Battery Terminal ...........

PREPARATION ...........................................

PREPARATION ..................................................

Special Service Tools ............................................

Commercial Service Tools .....................................

PERIODIC MAINTENANCE ........................

GEAR OIL .........................................................

Exploded View .........................................................

Draining ...................................................................

Refilling ....................................................................

Inspection ................................................................

REMOVAL AND INSTALLATION ...............

M/T SHIFT SELECTOR .....................................

Exploded View .........................................................

Removal and Installation .........................................

CONTROL LINKAGE ........................................

Exploded View .........................................................

Removal and Installation .........................................

Inspection ................................................................

SIDE OIL SEAL .................................................

Exploded View .........................................................

Removal and Installation .........................................

AIR BREATHER HOSE ....................................

Exploded View .........................................................

Removal and Installation .........................................

UNIT REMOVAL AND INSTALLATION ......

TRANSAXLE ASSEMBLY ................................

Exploded View .........................................................

Removal and Installation .........................................

UNIT DISASSEMBLY AND ASSEMBLY ....

TRANSAXLE ASSEMBLY ................................

Exploded View .........................................................

Disassembly ............................................................

Assembly .................................................................

INPUT SHAFT AND GEAR ...............................

Exploded View .........................................................

Disassembly ............................................................

TM-2

Assembly ................................................................

Inspection ...............................................................

MAINSHAFT AND GEAR ..................................

Exploded View ........................................................

Disassembly ...........................................................

Assembly ................................................................

Inspection ...............................................................

REVERSE IDLER SHAFT AND GEAR .............

Exploded View ........................................................

Disassembly ...........................................................

Assembly ................................................................

FINAL DRIVE .....................................................

Exploded View ........................................................

Disassembly ...........................................................

Assembly ................................................................

Inspection ...............................................................

SHIFT FORK AND FORK ROD .........................

Exploded View ........................................................

Disassembly ...........................................................

Assembly ................................................................

Inspection ...............................................................

SERVICE DATA AND SPECIFICATIONS
(SDS) ...........................................................

SERVICE DATA AND SPECIFICATIONS
(SDS) ..................................................................

General Specification .............................................

6MT: RS6F95R

SYSTEM DESCRIPTION ............................

M/T SYSTEM .....................................................

System Diagram .....................................................

System Description .................................................

DTC/CIRCUIT DIAGNOSIS .........................

POSITION SWITCH ...........................................

BACK-UP LAMP SWITCH ........................................

BACK-UP LAMP SWITCH : Component Parts Lo-
cation ......................................................................

BACK-UP LAMP SWITCH : Component Inspec-
tion ..........................................................................

PARK/NEUTRAL POSITION (PNP) SWITCH ..........

PARK/NEUTRAL POSITION (PNP) SWITCH :
Component Parts Location .....................................

PARK/NEUTRAL POSITION (PNP) SWITCH :
Component Inspection ............................................

SYMPTOM DIAGNOSIS .............................

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ............................

NVH Troubleshooting Chart ...................................

PRECAUTION ............................................

PRECAUTIONS .................................................

Precaution for Procedure without Cowl Top Cover ...

Precautions for Removing Battery Terminal ...........

Service Notice or Precautions for Manual Tran-
saxle ........................................................................

PREPARATION ..........................................

PREPARATION .................................................

Special Service Tools ............................................

Commercial Service Tools ....................................

PERIODIC MAINTENANCE .......................

GEAR OIL ..........................................................

Exploded View ........................................................

Draining ...................................................................

Refilling ...................................................................

Inspection ................................................................

REMOVAL AND INSTALLATION ..............

DIFFERENTIAL OUTPUT SEAL .......................

Exploded View ........................................................

Removal and Installation .........................................

CONTROL LINKAGE ........................................

Exploded View ........................................................

Removal and Installation .........................................

Inspection ................................................................

AIR BREATHER HOSE .....................................

Exploded View ........................................................

Removal and Installation .........................................

UNIT REMOVAL AND INSTALLATION ....

TRANSAXLE ASSEMBLY ................................

Exploded View ........................................................

Removal and Installation .........................................

UNIT DISASSEMBLY AND ASSEMBLY ...

TRANSAXLE ASSEMBLY ................................

Exploded View ........................................................

Disassembly ............................................................

Assembly ..............................................................

INPUT SHAFT AND GEAR ..............................

Exploded View ......................................................

Disassembly ..........................................................

Assembly ..............................................................

Adjustment ............................................................

Inspection ..............................................................

MAINSHAFT AND GEAR .................................

Exploded View ......................................................

Disassembly ..........................................................

Assembly ..............................................................

Inspection ..............................................................

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REVERSE IDLER SHAFT AND GEAR ............

Exploded View ......................................................

Disassembly ..........................................................

Assembly ...............................................................

Adjustment ............................................................

Inspection ..............................................................

FINAL DRIVE ...................................................

Exploded View ......................................................

Disassembly ..........................................................

Assembly ...............................................................

Adjustment ............................................................

Inspection ..............................................................

SHIFT FORK AND FORK ROD .......................

Exploded View ......................................................

Disassembly ..........................................................

Assembly ...............................................................

Inspection ..............................................................

SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................

SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................

General Specification ............................................

6MT: RS6F52A

SYSTEM DESCRIPTION ...........................

M/T SYSTEM ....................................................

System Diagram ....................................................

System Description ...............................................

DTC/CIRCUIT DIAGNOSIS .......................

BACK-UP LAMP SWITCH ...............................

Component Parts Location ....................................

Component Inspection ..........................................

PARK/NEUTRAL POSITION (PNP) SWITCH ..

Component Parts Location ....................................

Component Inspection ..........................................

SYMPTOM DIAGNOSIS ............................

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ..........................

NVH Troubleshooting Chart ..................................

PRECAUTION ............................................

PRECAUTIONS ................................................

Precaution for Procedure without Cowl Top Cover

Service Notice or Precautions for Manual Tran-
saxle ......................................................................

Precautions for Removing Battery Terminal .........

PREPARATION .........................................

PREPARATION ................................................

Special Service Tools ..........................................

Commercial Service Tools ...................................

PERIODIC MAINTENANCE ......................

GEAR OIL .......................................................

4WD ..........................................................................

4WD : Exploded View ............................................

4WD : Draining ......................................................

4WD : Refilling .......................................................

4WD : Inspection ...................................................

REMOVAL AND INSTALLATION .............

SIDE OIL SEAL ...............................................

Exploded View .......................................................

Removal and Installation .......................................

CONTROL LINKAGE ......................................

Exploded View .......................................................

Removal and Installation .......................................

Inspection ..............................................................

AIR BREATHER HOSE ..................................

Exploded View .......................................................

Removal and Installation .......................................

UNIT REMOVAL AND INSTALLATION ....

TRANSAXLE ASSEMBLY ..............................

Exploded View .......................................................

Removal and Installation .......................................

UNIT DISASSEMBLY AND ASSEMBLY ..

TRANSAXLE ASSEMBLY ..............................

4WD ..........................................................................

4WD : Exploded View ............................................

4WD : Disassembly ...............................................

4WD : Assembly ....................................................

4WD : Adjustment ..................................................

INPUT SHAFT AND GEAR .............................

Exploded View .......................................................

Disassembly ..........................................................

Assembly ...............................................................

Inspection ..............................................................

MAINSHAFT AND GEAR ...............................

Exploded View .......................................................

Disassembly ..........................................................

Assembly ...............................................................

Inspection ..............................................................

REVERSE IDLER SHAFT AND GEAR ...........

Exploded View .......................................................

Disassembly ..........................................................

Assembly ...............................................................

Inspection ..............................................................

FINAL DRIVE ..................................................

TM-4

4WD ..........................................................................

4WD : Exploded View ............................................

4WD : Disassembly ...............................................

4WD : Assembly ....................................................

4WD : Inspection ...................................................

SHIFT FORK AND FORK ROD .......................

Exploded View .......................................................

Disassembly ..........................................................

Assembly ...............................................................

Inspection ..............................................................

SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................

SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................

General Specifications ..........................................

End Play ...............................................................

Baulk Ring Clearance ............................................

Dimension ..............................................................

Differential Side Bearing Preload ..........................

Differential Side Gear Clearance ...........................

CVT: RE0F10D

PRECAUTION ............................................

PRECAUTIONS ...............................................

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................

Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................

Precaution for Procedure without Cowl Top Cover ..

Precautions for Removing Battery Terminal ..........

Precaution for TCM and Transaxle Assembly Re-
placement ..............................................................

General Precautions ..............................................

On Board Diagnosis (OBD) System of CVT and
Engine ...................................................................

Removal and Installation Procedure for CVT Unit
Connector ..............................................................

PREPARATION ..........................................

PREPARATION ...............................................

Special Service Tools ............................................

Commercial Service Tools .....................................

SYSTEM DESCRIPTION ...........................

COMPONENT PARTS .....................................

CVT CONTROL SYSTEM ........................................

CVT CONTROL SYSTEM : Component Parts Lo-
cation .....................................................................

CVT CONTROL SYSTEM : TCM ..........................

CVT CONTROL SYSTEM : Transmission Range
Switch ....................................................................

CVT CONTROL SYSTEM : Primary Speed Sen-
sor ..........................................................................

CVT CONTROL SYSTEM : Output Speed Sensor .

CVT CONTROL SYSTEM : Input Speed Sensor ..

CVT CONTROL SYSTEM : CVT Fluid Tempera-
ture Sensor ...........................................................

CVT CONTROL SYSTEM : Primary Pressure
Sensor ...................................................................

CVT CONTROL SYSTEM : Secondary Pressure
Sensor ...................................................................

CVT CONTROL SYSTEM : Primary Pressure So-
lenoid Valve ..........................................................

CVT CONTROL SYSTEM : Secondary Pressure
Solenoid Valve ......................................................

CVT CONTROL SYSTEM : Select Solenoid Valve

.

CVT CONTROL SYSTEM : Torque Converter
Clutch Solenoid Valve ...........................................

CVT CONTROL SYSTEM : Line Pressure Sole-
noid Valve .............................................................

CVT CONTROL SYSTEM : Manual Mode Switch .

CVT CONTROL SYSTEM : Shift Position Indica-
tor ..........................................................................

SHIFT LOCK SYSTEM ............................................

SHIFT LOCK SYSTEM : Component Parts Loca-
tion ........................................................................

SHIFT LOCK SYSTEM : Park Position Switch .....

SHIFT LOCK SYSTEM : Shift Lock Solenoid .......

SHIFT LOCK SYSTEM : Stop Lamp Switch .........

STRUCTURE AND OPERATION .....................

TRANSAXLE ...........................................................

TRANSAXLE : Cross-Sectional View ...................

TRANSAXLE : Operation Status ...........................

TRANSAXLE : Transaxle Mechanism ..................

TRANSAXLE : Oil Pressure System .....................

TRANSAXLE : Component Description ................

FLUID COOLER & FLUID WARMER SYSTEM ......

FLUID COOLER & FLUID WARMER SYSTEM :
System Description ...............................................

SHIFT LOCK SYSTEM ............................................

SHIFT LOCK SYSTEM : System Description .......

KEY LOCK SYSTEM ...............................................

KEY LOCK SYSTEM : System Description ..........

SYSTEM ...........................................................

CVT CONTROL SYSTEM .......................................

CVT CONTROL SYSTEM : System Description ..

CVT CONTROL SYSTEM : Fail-safe ....................

CVT CONTROL SYSTEM : Protection Control .....

LINE PRESSURE CONTROL .................................

LINE PRESSURE CONTROL : System Descrip-
tion ........................................................................

SHIFT CONTROL ....................................................

SHIFT CONTROL : System Description ...............

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SELECT CONTROL ................................................

SELECT CONTROL : System Description ............

LOCK-UP CONTROL ..............................................

LOCK-UP CONTROL : System Description ..........

ECO MODE CONTROL ...........................................

ECO MODE CONTROL : System Description ......

ON BOARD DIAGNOSTIC (OBD) SYSTEM ....

Description ............................................................

GST (Generic Scan Tool) ......................................

DIAGNOSIS SYSTEM (TCM) ...........................

DIAGNOSIS DESCRIPTION ...................................

DIAGNOSIS DESCRIPTION : 1 Trip Detection Di-
agnosis and 2 Trip Detection Diagnosis ................

DIAGNOSIS DESCRIPTION : DTC and DTC of
1st Trip ..................................................................

DIAGNOSIS DESCRIPTION : Malfunction Indica-
tor Lamp (MIL) .......................................................

DIAGNOSIS DESCRIPTION : Counter System ....

CONSULT Function ..............................................

ECU DIAGNOSIS INFORMATION ............

TCM ..................................................................

Reference Value ...................................................

Fail-safe ................................................................

Protection Control .................................................

DTC Inspection Priority Chart ...............................

DTC Index .............................................................

WIRING DIAGRAM ....................................

CVT CONTROL SYSTEM ................................

Wiring Diagram .....................................................

CVT SHIFT LOCK SYSTEM ............................

Wiring Diagram .....................................................

BASIC INSPECTION .................................

DIAGNOSIS AND REPAIR WORK FLOW ......

Work Flow .............................................................

Diagnostic Work Sheet ..........................................

ADDITIONAL SERVICE WHEN REPLACING
TCM ..................................................................

Description ............................................................

Work Procedure ....................................................

ADDITIONAL SERVICE WHEN REPLACING
TRANSAXLE ASSEMBLY ...............................

Description ............................................................

Work Procedure ....................................................

ADDITIONAL SERVICE WHEN REPLACING
TCM AND TRANSAXLE ASSEMBLY .............

Description ............................................................

Work Procedure ....................................................

STALL TEST ...................................................

Work Procedure .....................................................

CVT POSITION ...............................................

Inspection ..............................................................

Adjustment .............................................................

DTC/CIRCUIT DIAGNOSIS .......................

U0073 COMMUNICATION BUS A OFF .........

DTC Logic ..............................................................

Diagnosis Procedure .............................................

U0100 LOST COMMUNICATION (ECM A) ....

DTC Logic ..............................................................

Diagnosis Procedure .............................................

U0102 LOST COMMUNICATION (TRANS-
FER) ................................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

U0140 LOST COMMUNICATION (BCM) ........

DTC Logic ..............................................................

Diagnosis Procedure .............................................

U0141 LOST COMMUNICATION (BCM A) ....

DTC Logic ..............................................................

Diagnosis Procedure .............................................

U0155 LOST COMMUNICATION (IPC) ..........

DTC Logic ..............................................................

Diagnosis Procedure .............................................

U0300 CAN COMMUNICATION DATA ..........

DTC Logic ..............................................................

Diagnosis Procedure .............................................

U1000 CAN COMM CIRCUIT .........................

Description .............................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

U110F LOST COMMUNICATION (ECM) ........

DTC Logic ..............................................................

Diagnosis Procedure .............................................

U1111 LOST COMMUNICATION (CHASSIS
CONTROL MODULE) .....................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

U1117 LOST COMMUNICATION (ABS) ........

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P062F EEPROM ..............................................

Description .............................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0705 TRANSMISSION RANGE SENSOR A .

TM-6

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0706 TRANSMISSION RANGE SENSOR A .

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0712 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A ............................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0713 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A ............................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0715 INPUT SPEED SENSOR A ..................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0717 INPUT SPEED SENSOR A ..................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0740 TORQUE CONVERTER .......................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0743 TORQUE CONVERTER .......................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0744 TORQUE CONVERTER .......................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0746 PRESSURE CONTROL SOLENOID A .

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0776 PRESSURE CONTROL SOLENOID B .

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0778 PRESSURE CONTROL SOLENOID B .

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0779 PRESSURE CONTROL SOLENOID B .

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0826 UP AND DOWN SHIFT SW ..................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0841 TRANSMISSION FLUID PRESSURE
SEN/SW A ........................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0847 TRANSMISSION FLUID PRESSURE
SEN/SW B ........................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0848 TRANSMISSION FLUID PRESSURE
SEN/SW B ........................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P084C TRANSMISSION FLUID PRESSURE
SEN/SW H ........................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P084D TRANSMISSION FLUID PRESSURE
SEN/SW H ........................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0863 TCM COMMUNICATION .......................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0890 TCM .......................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0962 PRESSURE CONTROL SOLENOID A ..

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0963 PRESSURE CONTROL SOLENOID A ..

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0965 PRESSURE CONTROL SOLENOID B ..

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0966 PRESSURE CONTROL SOLENOID B ..

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0967 PRESSURE CONTROL SOLENOID B ..

DTC Logic .............................................................

Diagnosis Procedure .............................................

P2765 INPUT SPEED SENSOR B ...................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P2813 SELECT SOLENOID .............................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P2814 SELECT SOLENOID .............................

DTC Logic .............................................................

Diagnosis Procedure .............................................

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P2815 SELECT SOLENOID .............................

DTC Logic .............................................................

Diagnosis Procedure .............................................

MAIN POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................

Diagnosis Procedure .............................................

SHIFT POSITION INDICATOR CIRCUIT .........

Component Parts Function Inspection ..................

Diagnosis Procedure .............................................

SHIFT LOCK SYSTEM .....................................

Component Function Check ..................................

Diagnosis Procedure .............................................

Component Inspection (Stop Lamp Switch) ..........

Component Inspection (Park Position Switch) ......

Component Inspection (Shift Lock Solenoid) ........

Component Inspection (CVT Shift Selector Har-
ness) .....................................................................

SYMPTOM DIAGNOSIS ............................

CVT CONTROL SYSTEM ................................

Symptom Table .....................................................

PERIODIC MAINTENANCE .......................

CVT FLUID .......................................................

Inspection ..............................................................

Replacement .........................................................

Adjustment ............................................................

REMOVAL AND INSTALLATION .............

CVT SHIFT SELECTOR ...................................

Exploded View ......................................................

Removal and Installation .......................................

Disassembly and Assembly ..................................

Inspection ..............................................................

CONTROL CABLE ...........................................

Exploded View ......................................................

Removal and Installation .......................................

Inspection and Adjustment ....................................

KEY INTERLOCK CABLE ...............................

Exploded View ......................................................

Removal and Installation .......................................

Inspection ..............................................................

TCM ..................................................................

Exploded View ......................................................

Removal and Installation .......................................

Adjustment ............................................................

AIR BREATHER HOSE ....................................

Exploded View ......................................................

Removal and Installation .......................................

OIL PAN ...........................................................

Exploded View .......................................................

Removal and Installation .......................................

Inspection ..............................................................

INPUT SPEED SENSOR .................................

Exploded View .......................................................

Removal and Installation .......................................

Inspection and Adjustment ....................................

PRIMARY SPEED SENSOR ...........................

Exploded View .......................................................

Removal and Installation .......................................

Inspection and Adjustment ....................................

OUTPUT SPEED SENSOR .............................

Exploded View .......................................................

Removal and Installation .......................................

Inspection and Adjustment ....................................

DIFFERENTIAL SIDE OIL SEAL ....................

Exploded View .......................................................

Removal and Installation .......................................

Inspection and Adjustment ....................................

WATER HOSE ................................................

Exploded View .......................................................

Removal and Installation .......................................

Inspection ..............................................................

FLUID COOLER SYSTEM ..............................

Exploded View .......................................................

Removal and Installation .......................................

Inspection ..............................................................

CVT OIL WARMER .........................................

Exploded View .......................................................

Removal and Installation .......................................

Inspection ..............................................................

PLUG ...............................................................

Description .............................................................

Exploded View .......................................................

Removal and Installation .......................................

Inspection and Adjustment ....................................

UNIT REMOVAL AND INSTALLATION ....

TRANSAXLE ASSEMBLY ..............................

Exploded View .......................................................

Removal and Installation .......................................

Inspection and Adjustment ....................................

UNIT DISASSEMBLY AND ASSEMBLY ..

TORQUE CONVERTER AND CONVERTER
HOUSING OIL SEAL ......................................

Exploded View .......................................................

Disassembly ..........................................................

Assembly ...............................................................

Inspection ..............................................................

TM-8

SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................

SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................

General Specification ............................................

Shift Characteristics ...............................................

Stall Speed ............................................................

Torque Converter ..................................................

Heater Thermostat .................................................

CVT: RE0F10G

HOW TO USE THIS MANUAL ...................

APPLICATION NOTICE ..................................

Information .............................................................

PRECAUTION ............................................

PRECAUTIONS ...............................................

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................

Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................

Precaution for Procedure without Cowl Top Cover ..

Precautions for Removing Battery Terminal ..........

Precaution for TCM and Transaxle Assembly Re-
placement ..............................................................

General Precautions ..............................................

On Board Diagnosis (OBD) System of CVT and
Engine ...................................................................

Removal and Installation Procedure for CVT Unit
Connector ..............................................................

PREPARATION ..........................................

PREPARATION ...............................................

Special Service Tools ............................................

Commercial Service Tools .....................................

SYSTEM DESCRIPTION ...........................

COMPONENT PARTS .....................................

CVT CONTROL SYSTEM ........................................

CVT CONTROL SYSTEM : Component Parts Lo-
cation .....................................................................

CVT CONTROL SYSTEM : TCM ..........................

CVT CONTROL SYSTEM : Transmission Range
Switch ....................................................................

CVT CONTROL SYSTEM : Primary Speed Sen-
sor ..........................................................................

CVT CONTROL SYSTEM : Output Speed Sensor ..

CVT CONTROL SYSTEM : Input Speed Sensor ..

CVT CONTROL SYSTEM : CVT Fluid Tempera-
ture Sensor ............................................................

CVT CONTROL SYSTEM : Primary Pressure
Sensor ...................................................................

CVT CONTROL SYSTEM : Secondary Pressure
Sensor ...................................................................

CVT CONTROL SYSTEM : Primary Pressure So-
lenoid Valve ..........................................................

CVT CONTROL SYSTEM : Secondary Pressure
Solenoid Valve ......................................................

CVT CONTROL SYSTEM : Select Solenoid Valve

.

CVT CONTROL SYSTEM : Torque Converter
Clutch Solenoid Valve ...........................................

CVT CONTROL SYSTEM : Line Pressure Sole-
noid Valve .............................................................

CVT CONTROL SYSTEM : G SENSOR ..............

CVT CONTROL SYSTEM : Electric Oil Pump ......

CVT CONTROL SYSTEM : Electric Oil Pump Re-
lay .........................................................................

CVT CONTROL SYSTEM : Manual Mode Switch .

CVT CONTROL SYSTEM : Shift Position Indica-
tor ..........................................................................

SHIFT LOCK SYSTEM ............................................

SHIFT LOCK SYSTEM : Component Parts Loca-
tion ........................................................................

SHIFT LOCK SYSTEM : Park Position Switch .....

SHIFT LOCK SYSTEM : Shift Lock Solenoid .......

SHIFT LOCK SYSTEM : Stop Lamp Switch .........

STRUCTURE AND OPERATION .....................

TRANSAXLE ...........................................................

TRANSAXLE : Cross-Sectional View ...................

TRANSAXLE : Operation Status ...........................

TRANSAXLE : Transaxle Mechanism ..................

TRANSAXLE : Oil Pressure System .....................

TRANSAXLE : Component Description ................

FLUID COOLER & FLUID WARMER SYSTEM ......

FLUID COOLER & FLUID WARMER SYSTEM :
System Description ...............................................

SHIFT LOCK SYSTEM ............................................

SHIFT LOCK SYSTEM : System Description .......

KEY LOCK SYSTEM ...............................................

KEY LOCK SYSTEM : System Description ..........

SYSTEM ...........................................................

CVT CONTROL SYSTEM .......................................

CVT CONTROL SYSTEM : System Description ..

CVT CONTROL SYSTEM : Fail-safe ....................

CVT CONTROL SYSTEM : Protection Control .....

LINE PRESSURE CONTROL .................................

LINE PRESSURE CONTROL : System Descrip-
tion ........................................................................

SHIFT CONTROL ....................................................

SHIFT CONTROL : System Description ...............

SELECT CONTROL ................................................

SELECT CONTROL : System Description ...........

TM-9

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LOCK-UP CONTROL ..............................................

LOCK-UP CONTROL : System Description ..........

ECO MODE CONTROL ...........................................

ECO MODE CONTROL : System Description ......

STOP/START SYSTEM ...........................................

STOP/START SYSTEM : System Description ......

ON BOARD DIAGNOSTIC (OBD) SYSTEM ....

Description ............................................................

Function of OBD ....................................................

DIAGNOSIS SYSTEM (TCM) ...........................

DIAGNOSIS DESCRIPTION ...................................

DIAGNOSIS DESCRIPTION : 1 Trip Detection Di-
agnosis and 2 Trip Detection Diagnosis ................

DIAGNOSIS DESCRIPTION : DTC and DTC of
1st Trip ..................................................................

DIAGNOSIS DESCRIPTION : Malfunction Indica-
tor Lamp (MIL) .......................................................

DIAGNOSIS DESCRIPTION : Counter System ....

CONSULT Function ..............................................

ECU DIAGNOSIS INFORMATION ............

TCM ..................................................................

Reference Value ...................................................

Fail-safe ................................................................

Protection Control .................................................

DTC Inspection Priority Chart ...............................

DTC Index .............................................................

WIRING DIAGRAM ....................................

CVT CONTROL SYSTEM ................................

Wiring Diagram .....................................................

CVT SHIFT LOCK SYSTEM ............................

Wiring Diagram .....................................................

BASIC INSPECTION .................................

DIAGNOSIS AND REPAIR WORK FLOW ......

Work Flow .............................................................

Diagnostic Work Sheet ..........................................

ADDITIONAL SERVICE WHEN REPLACING
TCM ..................................................................

Description ............................................................

Work Procedure ....................................................

ADDITIONAL SERVICE WHEN REPLACING
TRANSAXLE ASSEMBLY ...............................

Description ............................................................

Work Procedure ....................................................

ADDITIONAL SERVICE WHEN REPLACING
TCM AND TRANSAXLE ASSEMBLY .............

Description ............................................................

Work Procedure ....................................................

CALIBRATION OF G SENSOR ......................

Description .............................................................

Work Procedure .....................................................

BLEEDING ELECTRIC OIL PUMP .................

Description .............................................................

Work Procedure .....................................................

STALL TEST ...................................................

Work Procedure .....................................................

CVT POSITION ...............................................

Inspection ..............................................................

Adjustment .............................................................

DTC/CIRCUIT DIAGNOSIS .......................

U0073 COMMUNICATION BUS A OFF .........

DTC Logic ..............................................................

Diagnosis Procedure .............................................

U0100 LOST COMMUNICATION (ECM A) ....

DTC Logic ..............................................................

Diagnosis Procedure .............................................

U0140 LOST COMMUNICATION (BCM) ........

DTC Logic ..............................................................

Diagnosis Procedure .............................................

U0141 LOST COMMUNICATION (BCM A) ....

DTC Logic ..............................................................

Diagnosis Procedure .............................................

U0155 LOST COMMUNICATION (IPC) ..........

DTC Logic ..............................................................

Diagnosis Procedure .............................................

U0300 CAN COMMUNICATION DATA ..........

DTC Logic ..............................................................

Diagnosis Procedure .............................................

U1000 CAN COMM CIRCUIT .........................

Description .............................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

U110F LOST COMMUNICATION (ECM) ........

DTC Logic ..............................................................

Diagnosis Procedure .............................................

U1111 LOST COMMUNICATION (CHASSIS
CONTROL MODULE) .....................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

U1117 LOST COMMUNICATION (ABS) ........

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P062F EEPROM ..............................................

Description .............................................................

DTC Logic ..............................................................

TM-10

Diagnosis Procedure .............................................

P0705 TRANSMISSION RANGE SENSOR A .

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0706 TRANSMISSION RANGE SENSOR A .

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0712 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A ............................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0713 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A ............................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0715 INPUT SPEED SENSOR A ..................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0717 INPUT SPEED SENSOR A ..................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0740 TORQUE CONVERTER .......................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0743 TORQUE CONVERTER .......................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0744 TORQUE CONVERTER .......................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0746 PRESSURE CONTROL SOLENOID A .

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0776 PRESSURE CONTROL SOLENOID B .

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0778 PRESSURE CONTROL SOLENOID B .

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0779 PRESSURE CONTROL SOLENOID B .

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0826 UP AND DOWN SHIFT SW ..................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0841 TRANSMISSION FLUID PRESSURE
SEN/SW A ........................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0847 TRANSMISSION FLUID PRESSURE
SEN/SW B ........................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0848 TRANSMISSION FLUID PRESSURE
SEN/SW B ........................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P084C TRANSMISSION FLUID PRESSURE
SEN/SW H ........................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P084D TRANSMISSION FLUID PRESSURE
SEN/SW H ........................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0863 TCM COMMUNICATION .......................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0890 TCM .......................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0962 PRESSURE CONTROL SOLENOID A ..

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0963 PRESSURE CONTROL SOLENOID A ..

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0965 PRESSURE CONTROL SOLENOID B ..

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0966 PRESSURE CONTROL SOLENOID B ..

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0967 PRESSURE CONTROL SOLENOID B ..

DTC Logic .............................................................

Diagnosis Procedure .............................................

P1586 G SENSOR ............................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P1588 G SENSOR ............................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P188E ELECTRIC OIL PUMP ..........................

TM-11

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DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection (Electric Oil Pump Relay) ..

Component Inspection (Diode) .............................

P188F ELECTRIC OIL PUMP ..........................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P1890 ELECTRIC OIL PUMP RELAY .............

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection (Electric Oil Pump Relay) ..

Component Inspection (Diode) .............................

P2765 INPUT SPEED SENSOR B ...................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P2813 SELECT SOLENOID .............................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P2814 SELECT SOLENOID .............................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P2815 SELECT SOLENOID .............................

DTC Logic .............................................................

Diagnosis Procedure .............................................

MAIN POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................

Diagnosis Procedure .............................................

SHIFT POSITION INDICATOR CIRCUIT .........

Component Parts Function Inspection ..................

Diagnosis Procedure .............................................

SHIFT LOCK SYSTEM .....................................

Component Function Check ..................................

Diagnosis Procedure .............................................

Component Inspection (Stop Lamp Switch) ..........

Component Inspection (Park Position Switch) ......

Component Inspection (Shift Lock Solenoid) ........

Component Inspection (CVT Shift Selector Har-
ness) .....................................................................

SYMPTOM DIAGNOSIS ............................

CVT CONTROL SYSTEM ................................

Symptom Table .....................................................

PERIODIC MAINTENANCE .......................

CVT FLUID .......................................................

Inspection ..............................................................

Replacement .........................................................

Adjustment ............................................................

REMOVAL AND INSTALLATION .............

CVT SHIFT SELECTOR ..................................

Exploded View .......................................................

Removal and Installation .......................................

Disassembly and Assembly ...................................

Inspection ..............................................................

CONTROL CABLE ..........................................

Exploded View .......................................................

Removal and Installation .......................................

Inspection and Adjustment ....................................

KEY INTERLOCK CABLE ..............................

Exploded View .......................................................

Removal and Installation .......................................

Inspection ..............................................................

TCM .................................................................

Exploded View .......................................................

Removal and Installation .......................................

Adjustment .............................................................

AIR BREATHER HOSE ..................................

Exploded View .......................................................

Removal and Installation .......................................

G SENSOR ......................................................

Exploded View .......................................................

Removal and Installation .......................................

Adjustment .............................................................

OIL PAN ..........................................................

Exploded View .......................................................

Removal and Installation .......................................

Inspection ..............................................................

INPUT SPEED SENSOR .................................

Exploded View .......................................................

Removal and Installation .......................................

Inspection and Adjustment ....................................

PRIMARY SPEED SENSOR ...........................

Exploded View .......................................................

Removal and Installation .......................................

Inspection and Adjustment ....................................

OUTPUT SPEED SENSOR .............................

Exploded View .......................................................

Removal and Installation .......................................

Inspection and Adjustment ....................................

DIFFERENTIAL SIDE OIL SEAL ....................

Exploded View .......................................................

Removal and Installation .......................................

Inspection and Adjustment ....................................

WATER HOSE ................................................

Exploded View .......................................................

Removal and Installation .......................................

Inspection ..............................................................

FLUID COOLER SYSTEM ..............................

Exploded View .......................................................

M/T SYSTEM

TM-13

< SYSTEM DESCRIPTION >

[6MT: RS6F94R]

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SYSTEM DESCRIPTION

M/T SYSTEM

System Diagram

INFOID:0000000010288434

CROSS-SECTIONAL VIEW

1.

Clutch housing

2.

CSC (Concentric Slave Cylinder)

3.

Reverse idler shaft

4.

Reverse input gear

5.

Reverse output gear

6.

2nd input gear

7.

3rd input gear

8.

3rd-4th synchronizer assembly

9.

4th input gear

10. 5th input gear

11.

5th-6th synchronizer assembly

12. 6th input gear

13. Transaxle case

14. 6th main gear

15. 5th main gear

16. 4th main gear

17. 3rd main gear

18. 2nd main gear

19. 1st-2nd synchronizer assembly

20. 1st main gear

21. Differential assembly

22. Final gear

23. Mainshaft

24. Input shaft

SCIA7618E

TM-14

< SYSTEM DESCRIPTION >

[6MT: RS6F94R]

M/T SYSTEM

System Description

INFOID:0000000010288435

TRIPLE-CONE SYNCHRONIZER

Triple-cone synchronizer is used for the 1st and the 2nd gears to
reduce operating force of the control lever.

REVERSE GEAR NOISE PREVENTION FUNCTION (SYNCHRONIZING METHOD)

Reverse gear assembly consists of reverse input gear, return spring,
reverse baulk ring and reverse output gear. When the control lever is
shifted to the reverse position, the construction allows smooth shift
operation by stopping the reverse idler shaft rotation by frictional
force of synchronizer.

1

: 1st main gear

2

: 1st-2nd coupling sleeve

3

: Insert key

4

: Outer baulk ring

5

: 2nd main gear

6

: Synchronizer cone

7

: Inner baulk ring

8

: 1st-2nd synchronizer hub

SCIA7636E

1

: Reverse fork rod

2

: Reverse output gear

3

: Return spring

4

: Reverse baulk ring

5

: Reverse input gear

SCIA7621E

POSITION SWITCH

TM-15

< DTC/CIRCUIT DIAGNOSIS >

[6MT: RS6F94R]

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POSITION SWITCH

BACK-UP LAMP SWITCH

BACK-UP LAMP SWITCH : Component Parts Location

INFOID:0000000010288436

BACK-UP LAMP SWITCH : Component Inspection

INFOID:0000000010288437

1.

CHECK BACK-UP LAMP SWITCH

Check continuity between position switch terminals with control lever
turned to 1st to 6th and reverse position.

Is the inspection result normal?

YES

>> INSPECTION END

NO

>> Replace position switch. Refer to

TM-38, "Exploded

.

PARK/NEUTRAL POSITION (PNP) SWITCH

PARK/NEUTRAL POSITION (PNP) SWITCH : Component Parts Location

INFOID:0000000010288438

PARK/NEUTRAL POSITION (PNP) SWITCH : Component Inspection

INFOID:0000000010288439

1.

CHECK PARK/NEUTRAL POSITION (PNP) SWITCH

1

: Position switch

JPDIC0070ZZ

Terminals

Gear position

Continuity

1 – 2

Reverse

Existed

Except reverse

Not existed

PCIB1781E

1

: Position switch

JPDIC0070ZZ

TM-16

< DTC/CIRCUIT DIAGNOSIS >

[6MT: RS6F94R]

POSITION SWITCH

Check continuity between position switch terminals with control lever
turned to 1st to 6th and reverse position.

Is the inspection result normal?

YES

>> INSPECTION END

NO

>> Replace position switch. Refer to

TM-38, "Exploded

Terminals

Gear position

Continuity

2 – 3

Neutral

Existed

Except neutral

Not existed

JPDIC0091ZZ

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

TM-17

< SYMPTOM DIAGNOSIS >

[6MT: RS6F94R]

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SYMPTOM DIAGNOSIS

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NVH Troubleshooting Chart

INFOID:0000000010288440

Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.

Reference page

SUSPECTED PARTS
(Possible cause)

OIL

(Oil

lev

e

l is

l

o

w

.)

OI

L (W

ro

ng

oi

l.

)

OIL

(Oil

lev

e

l is

h

igh

.)

GASKET

(Damaged)

OIL SEAL (W

orn or

damaged)

O-RING (W

orn

or

da

ma

ge

d)

SHIF

T CONTROL L

INKAGE

(W

o

rn)

SHIF

T FORK (W

o

rn)

GEAR (W

o

rn o

r da

m

age

d)

BEAR

ING

(W

orn

o

r

da

ma

ge

d)

BAUL

K

RING (W

orn

o

r da

ma

ge

d)

INSE

R

T

S

P

RING (Dam

ag

ed

)

Symptoms

Noise

1

2

3

3

Oil leakage

3

1

2

2

2

Hard to shift or will not shift

1

1

2

3

3

Jumps out of gear

1

2

2

Content .. 1 2 ..