Nissan Juke (2014 year). Service Repair Manual

TRANSAXLE ASSEMBLY

TM-81

< UNIT REMOVAL AND INSTALLATION >

[6MT: RS6F52H]

UNIT REMOVAL AND INSTALLATION

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000010281898

Removal and Installation

INFOID:0000000010281899

CAUTION:

If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Inserted CSC returns to the original position when removing transaxle assembly. Dust on clutch disc
sliding parts may damage CSC seal, and may cause clutch fluid leakage.

REMOVAL

Remove clutch tube from CSC. Refer to

CL-17, "Removal and Installation"

CAUTION:

Do not depress clutch pedal during removal procedure.
NOTE:
Cap or plug opening(s) to prevent fluid from spilling.

Remove engine and transaxle assembly. Refer to

EM-61, "2WD : Removal and Installation"

Remove starter motor. Refer to

STR-37, "Removal and Installation"

Remove transaxle assembly to engine bolts.

Separate transaxle assembly from engine.

INSTALLATION

Installation is in the reverse order of removal.

Transaxle assembly

LH engine mount bracket

Refer to

TM-81, "Removal and Installation"

LCIA0413E

Revision: 2013 October

2014 JUKE

TM-82

< UNIT REMOVAL AND INSTALLATION >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

• If transaxle assembly is removed from the vehicle, always replace CSC. Refer to

CL-17, "Removal and

Installation"

• When installing the transaxle assembly to the engine, use the

specified tightening torque in the numerical sequence shown:

CAUTION:

When installing transaxle assembly, do not allow the tran-
saxle input shaft to make contact with the clutch cover.

• Bleed the air from the clutch hydraulic system. Refer to

CL-10, "Air Bleeding"

• After installation, check oil level and check for leaks and loose mechanisms. Refer to

TM-75, "Inspection"

: Transaxle to engine

: Engine to transaxle

Bolt symbol

Quantity

Bolt length “

”

mm (in)

(1.77)

(3.15)

(1.77)

(1.38)

(1.77)

Tightening torque
N·m (kg-m, ft-lb)

35.3

(3.6, 26)

74.5

(7.6, 55)

42.6

(4.3, 31)

48.0

(4.9, 35)

PCIB1972E

Revision: 2013 October

2014 JUKE

TRANSAXLE ASSEMBLY

TM-83

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

UNIT DISASSEMBLY AND ASSEMBLY

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000010291437

CASE AND HOUSING

Differential side oil seal

Clutch housing

CSC (Concentric Slave Cylinder)

Input shaft oil seal

Oil channel

Oil gutter A

Back-up lamp switch

Plunger

Gasket

10. Plug

11.

Bore plug

12. Striking rod oil seal

13. Transaxle case

14. Oil gutter B

15. Air breather tube

16. Park/Neutral position (PNP) switch 17. Shifter lever oil seal

18. Drain plug

19. Magnet

20. O-ring

21. Plug

: Apply Genuine Silicone RTV or an equivalent. Refer to

ants"

: Always replace after every disassembly.

: Select with proper thickness.

JSDIA5278GB

Revision: 2013 October

2014 JUKE

TM-84

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

SHAFT AND GEAR

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

Input shaft front bearing

Input shaft

3rd needle bearing

3rd input gear

3rd inner baulk ring

3rd synchronizer cone

3rd outer baulk ring

3rd-4th spread spring

3rd-4th shifting insert

10. 3rd-4th synchronizer hub

11. 4th baulk ring

12. 3rd-4th coupling sleeve

13. 4th input gear bushing

14. 4th needle bearing

15. 4th input gear

16. Thrust washer

17. 5th input gear bushing

18. 5th needle bearing

19. 5th input gear

20. 5th baulk ring

21. 5th-6th spread spring

22. 5th-6th shifting insert

23. 5th-6th synchronizer hub

24. 5th-6th coupling sleeve

25. 6th baulk ring

26. 6th input gear

27. 6th needle bearing

28. 6th input gear bushing

29. Snap ring

30. Input shaft rear bearing

31. Oil channel

32. Input shaft rear bearing adjusting

shim

33. Retaining pin

34. Reverse idler shaft

35. Thrust needle bearing

36. Reverse idler gear needle bear-

ing

37. Reverse insert spring

38. Reverse idler gear (front)

39. Reverse baulk ring

40. Reverse coupling sleeve

41. Reverse idler gear (rear)

42. Reverse idler gear adjusting shim

: Apply gear oil.

: Replace the parts as a set.

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

PCIB1888E

Revision: 2013 October

2014 JUKE

TRANSAXLE ASSEMBLY

TM-85

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

SHIFT FORK AND FORK ROD

Mainshaft front bearing

Mainshaft bearing retainer

Mainshaft

Reverse main gear

1st main gear

1st main gear bushing

1st needle bearing

1st inner baulk ring

1st synchronizer cone

10. 1st outer baulk ring

11. 1st-2nd spread spring

12. 1st-2nd shifting insert

13. 1st-2nd synchronizer hub

14. 2nd outer baulk ring

15. 2nd synchronizer cone

16. 2nd inner baulk ring

17. 1st-2nd coupling sleeve

18. 2nd main gear bushing

19. 2nd needle bearing

20. 2nd main gear

21. 3rd main gear

22. 3rd-4th mainshaft spacer

23. 4th main gear adjusting shim

24. 4th main gear

25. 5th main gear

26. 5th-6th mainshaft spacer

27. 6th main gear

28. 6th main gear adjusting shim 29. Mainshaft rear bearing

30. Mainshaft C-ring

31. C-ring holder

32. Snap ring

33. Mainshaft rear bearing adjust-

ing shim

: Apply gear oil.

: Replace the parts as a set.

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

PCIB1889E

Revision: 2013 October

2014 JUKE

TM-86

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

FINAL DRIVE

Clutch housing

Retaining pin

Reverse shift fork

Reverse fork rod

Return spring

Striking rod assembly

Striking rod shim

Striking rod adjusting shim

Shifter lever A

10. Shifter lever B

11. Guide bolt

12. Selector lever

13. Transaxle case

14. 3rd-4th shift fork

15. 3rd-4th fork rod

16. 1st-2nd shift fork

17. 1st-2nd fork rod

18. 5th-6th shift fork

19. 5th-6th fork rod

: Replace the parts as a set.

: Always replace after every disassembly.

JSDIA5279GB

Revision: 2013 October

2014 JUKE

TRANSAXLE ASSEMBLY

TM-87

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

Disassembly

INFOID:0000000010291438

DISASSEMBLY

Remove drain plug and gasket from clutch housing.

Differential side bearing outer
race (clutch housing side)

Differential side bearing (clutch
housing side)

Differential case assembly

Final gear

Differential side bearing (tran-
saxle case side)

Differential side bearing outer
race (transaxle case side)

Differential side bearing adjust-
ing shim

: Replace the parts as a set.

: N·m (kg-m, ft-lb)

JSDIA5268GB

PCIB1834E

Revision: 2013 October

2014 JUKE

TM-88

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

Remove plug bolt and then plug and O-ring from clutch housing.

Remove plug and gasket from transaxle case.

Remove park/neutral position (PNP) switch (1) from transaxle
case.

Remove back-up lamp switch (2) and plunger from transaxle
case.

CAUTION:

Do not lose plunger.

Remove air breather tube (3) from transaxle case.

Remove guide bolt from transaxle case.

Remove retaining pin using suitable tool and then remove selec-
tor lever from transaxle case.

PCIB1969E

PCIB1865E

PCIB1835E

PCIB1836E

PCIB1837E

Revision: 2013 October

2014 JUKE

TRANSAXLE ASSEMBLY

TM-89

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

Remove transaxle case bolts.

10. Remove bore plug from transaxle case using suitable tool.

CAUTION:

• Do not damage transaxle case.
• Access bore plug from cutout (A) of transaxle case when

removing.

11. Remove transaxle case following the procedures below.

Expand snap ring at mainshaft rear bearing accessing from the
bore plug hole. Then pull up transaxle case from clutch housing
until snap ring comes off.

With shifter lever A (1) held in the position shown, remove tran-
saxle case from clutch housing.

CAUTION:

Do not drop adjusting shims.
NOTE:
Make sure to hold shifter lever A in the position shown. Other-
wise transaxle case cannot be removed from clutch housing.

PCIB1838E

PCIB1839E

PCIB1840E

PCIB1808E

Revision: 2013 October

2014 JUKE

TM-90

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

12. Remove oil gutter A (1) and oil gutter B (2) from transaxle case.

13. Remove snap ring from transaxle case.

14. Remove retaining pin using suitable tool and then remove shifter

lever A and shifter lever B from transaxle case.

15. Remove differential side bearing outer race (transaxle case

side) from transaxle case using Tool. Then remove differential
side bearing adjusting shim from transaxle case.

CAUTION:

Do not damage transaxle case or differential side bearing
outer race.

16. Remove differential side oil seal from transaxle case using suit-

able tool.

CAUTION:

Do not damage transaxle case.

: Tab of oil gutter

PCIB1841E

PCIB1842E

PCIB1844E

Tool number

: KV381054S0 (J-34286)

PCIB0936E

SCIA0397E

Revision: 2013 October

2014 JUKE

TRANSAXLE ASSEMBLY

TM-91

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

17. Remove shifter lever oil seal (1) and striking rod oil seal (2) from

transaxle case.

CAUTION:

Do not damage transaxle case.

18. Remove striking rod shim (1), striking rod adjusting shim (2),

mainshaft rear bearing adjusting shim (3), input shaft rear bear-
ing adjusting shim (4), and reverse idler gear adjusting shim (5).

19. Remove retaining pin of reverse shift fork (1) using suitable tool.

20. Rotate striking lever of striking rod assembly as shown. Then

rotate reverse fork rod to a position where bracket of reverse
fork rod does not interfere with striking lever of striking rod
assembly.

21. Pull out reverse shift fork and reverse fork rod.

22. Remove retaining pin of 5th-6th shift fork (1) using suitable tool.

PCIB1846E

PCIB1858E

: Reverse fork rod

PCIB1850E

PCIB1851E

: 5th-6th fork rod

PCIB1852E

Revision: 2013 October

2014 JUKE

TM-92

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

23. Remove retaining pin of 3rd-4th shift fork (1) using suitable tool.

24. Pull out 3rd-4th fork rod (2).

25. Pull out 5th-6th shift fork (1) and 5th-6th fork rod (2).

26. Pull out 3rd-4th shift fork (1).

27. Remove retaining pin of 1st-2nd shift fork (1) using suitable tool.

28. Pull out 1st-2nd shift fork and 1st-2nd fork rod (2).

29. Remove striking rod assembly (1).

PCIB1853E

PCIB1854E

PCIB1855E

PCIB1856E

PCIB1857E

Revision: 2013 October

2014 JUKE

TRANSAXLE ASSEMBLY

TM-93

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

30. Remove gear components from clutch housing in the following

procedure.

Remove a set of input shaft assembly, mainshaft assembly, and
reverse idler gear assembly by tapping the tip of input shaft from
the back of the clutch housing with a plastic hammer.

CAUTION:

Always withdraw mainshaft straight out. Failure to do so
can damage resin oil channel on clutch housing side.

Remove final drive assembly.

31. Remove magnet from clutch housing.

32. Remove mainshaft bearing retainer and then mainshaft front

bearing from clutch housing using the Tool.

CAUTION:

Do not damage clutch housing, mainshaft front bearing, or
oil channel.

33. Remove oil channel from clutch housing.

34. Remove differential side bearing outer race (clutch housing

side) from clutch housing using the puller.

CAUTION:

Do not damage clutch housing or differential side bearing
outer race.

35. Remove input shaft oil seal from clutch housing, using a suitable

tool.

CAUTION:

Do not damage clutch housing.

SCIA0964E

PCIB1859E

Tool number

: KV381054S0 (J-34286)

PCIB0937E

Tool number

: KV381054S0 (J-34286)

PCIB0938E

SCIA0398E

Revision: 2013 October

2014 JUKE

TM-94

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

36. Remove differential side oil seal from clutch housing, using a

suitable tool.

CAUTION:

Do not damage clutch housing.

Assembly

INFOID:0000000010291439

ASSEMBLY

Install differential side oil seal (1) to clutch housing using Tool
(A).

CAUTION:

• Do not reuse differential side oil seal.
• When installing, do not incline differential side oil seal.
• Do not damage clutch housing.

PCIB1874E

Dimension (H)

: -0.5 - 0.5 mm (-0.020 - 0.020 in)

Tool number

: ST33400001 (J-26082)

PCIB1864E

Revision: 2013 October

2014 JUKE

TRANSAXLE ASSEMBLY

TM-95

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

Install input shaft oil seal (1) to clutch housing using Tool (A).

CAUTION:

• Do not reuse input shaft oil seal.
• When installing, do not incline input shaft oil seal.
• Do not damage clutch housing.

Install differential side bearing outer race (clutch housing side) to
clutch housing using Tools.

CAUTION:

Replace differential side bearing and differential side bear-
ing outer race as a set.

Install oil channel (1) on mainshaft side.

CAUTION:

When installing oil channel, fit the rib (A) of oil channel into
the processed area of the spot facing (B).

Install mainshaft front bearing to clutch housing using Tool.

CAUTION:

Be careful with the orientation of mainshaft front bearing.

Dimension (H)

: 1.1 - 2.0 mm (0.043 - 0.078 in)

Tool number

: ST35321000 (

—

)

PCIB1814E

Tool number

: KV40105320 (

—

)

: ST30720000 (J-25405)

PCIB0933E

PCIB1921E

Tool number

: ST33200000 (J-26082)

PCIB0939E

Revision: 2013 October

2014 JUKE

TM-96

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

Install mainshaft bearing retainer (1) to clutch housing and
tighten bolt to the specified torque.

CAUTION:

Install with punched surface facing up.

Install magnet to clutch housing.

Install final drive assembly into clutch housing.

Install input shaft assembly, mainshaft assembly, and reverse
idler gear assembly into clutch housing.

CAUTION:

• Wrap a tape, etc. to the spline of input shaft so as not to

damage the input shaft oil seal.

• Be careful with the orientation of reverse idler shaft.

10. Install striking rod assembly (1) into clutch housing.

: Mainshaft front bearing

: Oil channel

PCIB1938E

PCIB1859E

SCIA0888E

SCIA0964E

PCIB1857E

Revision: 2013 October

2014 JUKE

Nissan Juke (2014 year). Service Repair Manual - part 246