Content .. 609 610 611 612 ..

Nissan Juke (2016 year). Service Repair Manual - part 611

TM-80

< PERIODIC MAINTENANCE >

[6MT: RS6F52H]

GEAR OIL

PERIODIC MAINTENANCE

GEAR OIL

Inspection

INFOID:0000000012200808

OIL LEAKAGE

Make sure that gear oil is not leaking from transaxle or around it.

OIL LEVEL

1. Remove filler plug (1) and gasket from transaxle case.
2. Check the oil level from filler plug mounting hole as shown in the

figure.

CAUTION:

Never start engine while checking oil level.

3. Set a gasket on filler plug and then install it to transaxle case.

CAUTION:

Never reuse gasket.

4. Tighten filler plug to the specified torque. Refer to

TM-88,

"Exploded View"

Draining

INFOID:0000000012200809

1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and gasket, using a socket

[Commercial service tool] and then drain gear oil.

3. Set a gasket on drain plug and install it to clutch housing, using

a socket [Commercial service tool].

CAUTION:

Never reuse gasket.

4. Tighten drain plug to the specified torque. Refer to

TM-86,

"Exploded View"

Refilling

INFOID:0000000012200810

Refilling

1. Remove plug (1). Fill the transaxle with new oil and check the oil

level (L) using suitable gauge (A) as shown.

2. Install a new O-ring onto plug (1) and then install it to transaxle.

Tighten to the specified torque. Refer to

TM-88, "Exploded

View"

CAUTION:

Do not reuse O-ring.

PCIB1968E

PCIB1834E

Oil grade and capacity

: Refer to

TM-143, "General

Specification"

Oil level (L)

: 38.5 - 45.5 mm (1.516 - 1.791 in)

PCIB1968E

Revision: November 2015

2016 JUKE

SIDE OIL SEAL

TM-81

< REMOVAL AND INSTALLATION >

[6MT: RS6F52H]

REMOVAL AND INSTALLATION

SIDE OIL SEAL

Removal and Installation

INFOID:0000000012200811

REMOVAL

1. Remove front drive shafts from transaxle assembly. Refer to

FAX-28, "2WD : Removal and Installation"

2. Remove differential side oil seal (1) using a suitable tool.

CAUTION:

Do not damage transaxle case and clutch housing.

INSTALLATION

Installation is in the reverse order of removal.

• Install differential side oil seal to clutch housing and transaxle case

to the specified dimension (A) using Tools.

CAUTION:

Do not reuse oil seal.

• Check oil level after installation. Refer to

TM-80, "Inspection"

SCIA7625E

Dimension A)

: -0.5 - 0.5 mm (-0.020 - 0.020 in)

Tool numbers

: ST30720000 (J-25405)
: ST33400001 (J-26082)

SCIA1010E

Revision: November 2015

2016 JUKE

TM-82

< REMOVAL AND INSTALLATION >

[6MT: RS6F52H]

POSITION SWITCH

POSITION SWITCH

Removal and Installation

INFOID:0000000012200812

REMOVAL

1. Remove battery. Refer to

PG-105, "Removal and Installation"

2. Disconnect position switch connector.
3. Remove position switch from transaxle case.

INSTALLATION

1. Apply recommended sealant to threads of position switch.

•

Use Genuine Silicone RTV or an equivalent. Refer to

and Sealants"

CAUTION:

Remove old sealant and oil adhering to threads.

2. Install position switch to transaxle case.
3. Tighten position switch to the specified torque. Refer to

TM-88, "Exploded View"

4. For the next step and after, install in the reverse order of removal.

Inspection

INFOID:0000000012200813

INSPECTION AFTER INSTALLATION

• Check continuity between position switch terminals. Refer to

TM-78, "BACK-UP LAMP SWITCH : Compo-

nent Inspection"

(Back-up lamp switch) and

TM-78, "PARK/NEUTRAL POSITION (PNP) SWITCH : Compo-

nent Inspection"

(PNP switch).

• Check the oil leakage. Refer to

TM-80, "Inspection"

Revision: November 2015

2016 JUKE

CONTROL LINKAGE

TM-83

< REMOVAL AND INSTALLATION >

[6MT: RS6F52H]

CONTROL LINKAGE

Exploded View

INFOID:0000000012200814

Removal and Installation

INFOID:0000000012200815

REMOVAL

1. Remove battery. Refer to

PG-105, "Removal and Installation"

2. Remove air cleaner and air duct. Refer to

EM-27, "Removal and Installation"

3. Remove shift cable from shifter lever as shown.

Shift selector knob

Shift selector

Shift selector assembly

Select cable

Lock plate

Cable bracket

Shift cable

Cable support bracket

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

LCIA0414E

BCIA0052E

Revision: November 2015

2016 JUKE

TM-84

< REMOVAL AND INSTALLATION >

[6MT: RS6F52H]

CONTROL LINKAGE

4. Remove select cable from selector lever A as shown.

5. Move shift selector to neutral position.
6. Remove shift selector knob.
7. Remove center console assembly. Refer to

IP-24, "Removal and Installation"

8. Remove shift selector assembly nuts.
9. Remove exhaust front tube, center muffler and heat shield. Refer to

EX-10, "Removal and Installation"

10. Remove cable support bracket.
11. Remove select cable and shift cable from cable bracket.
12. Remove shift selector assembly from the vehicle.

INSTALLATION

Installation is in the reverse order of removal.

• Securely install each cable to shifter lever and selector lever.

• Be careful about the installation direction, and screw shift selector

knob onto shift selector.

: Front

• When shift selector is selected to 1st-2nd side and 5th-6th side, confirm shift selector returns to neutral posi-

tion smoothly.

• When shift selector is shifted to each position, make sure there is no binding or disconnection in each boot.

BCIA0057E

SCIA7630E

Revision: November 2015

2016 JUKE

AIR BREATHER HOSE

TM-85

< REMOVAL AND INSTALLATION >

[6MT: RS6F52H]

AIR BREATHER HOSE

Exploded View

INFOID:0000000012200816

Removal and Installation

INFOID:0000000012200817

REMOVAL

1. Disconnect clip of air breather hose from bracket.
2. Remove air breather hose from air breather tube of transaxle assembly.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

• Make sure there are no pinched or restricted areas on the air breather hose caused by bending or

winding when installing it.

• Never reuse clip.

• Be sure to insert air breather hose into air breather tube until hose end reaches the tube's base.

• Set air breather hose with painted mark facing forward.

• Install air breather hose to bracket by fully inserting the clip.

Air breather hose

Clip

Transaxle assembly

Air breather tube

Bracket

Air cleaner case

: Always replace after every disassembly.

JSDIA7171ZZ

Revision: November 2015

2016 JUKE

TM-86

< UNIT REMOVAL AND INSTALLATION >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

UNIT REMOVAL AND INSTALLATION

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000012200818

Removal and Installation

INFOID:0000000012200819

CAUTION:

If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).

Inserted CSC returns to the original position when removing transaxle assembly. Dust on clutch disc

sliding parts may damage CSC seal, and may cause clutch fluid leakage.

REMOVAL

1. Remove clutch tube from CSC. Refer to

CL-17, "Removal and Installation"

CAUTION:

Do not depress clutch pedal during removal procedure.

NOTE:

Cap or plug opening(s) to prevent fluid from spilling.

2. Remove engine and transaxle assembly. Refer to

EM-64, "2WD : Removal and Installation"

3. Remove starter motor. Refer to

STR-28, "MR16DDT : Removal and Installation"

4. Remove transaxle assembly to engine bolts.
5. Separate transaxle assembly from engine.

INSTALLATION

Installation is in the reverse order of removal.

Transaxle assembly

LH engine mount bracket

Refer to

TM-86, "Removal and Installation"

LCIA0413E

Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-87

< UNIT REMOVAL AND INSTALLATION >

[6MT: RS6F52H]

• If transaxle assembly is removed from the vehicle, always replace CSC. Refer to

CL-17, "Removal and

Installation"

• When installing the transaxle assembly to the engine, use the

specified tightening torque in the numerical sequence shown:

CAUTION:

When installing transaxle assembly, do not allow the tran-

saxle input shaft to make contact with the clutch cover.

• Bleed the air from the clutch hydraulic system. Refer to

CL-10, "Air Bleeding"

• After installation, check oil level and check for leaks and loose mechanisms. Refer to

TM-80, "Inspection"

: Transaxle to engine

: Engine to transaxle

Bolt symbol

Quantity

Bolt length “ ”
mm (in)

(1.77)

(3.15)

(1.77)

(1.38)

(1.77)

Tightening torque
N·m (kg-m, ft-lb)

35.3

(3.6, 26)

74.5

(7.6, 55)

42.6

(4.3, 31)

48.0

(4.9, 35)

PCIB1972E

Revision: November 2015

2016 JUKE

Content .. 609 610 611 612 ..