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Nissan Juke (2016 year). Service Repair Manual - part 610

TM-72

< PREPARATION >

[6MT: RS6F52H]

PREPARATION

ST30720000
(J-25405)
Drift

• Installing differential side oil seal (transaxle

case side)

• Installing differential side bearing outer race

(clutch housing side)

• Installing differential side bearing outer race

(transaxle case side)

• Installing mainshaft rear bearing
• Installing differential side bearing (clutch

housing side)

• Installing differential side bearing (transaxle

case side)

a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.

ST33061000
(J-8107-2)
Drift

• Installing bore plug
• Removing differential side bearing (transax-

le case side)

• Removing differential side bearing (clutch

housing side)

a: 38 mm (1.50 in) dia.
b: 28.5 mm (1.122 in) dia.

ST33052000
(

—

)

Drift

• Removing input shaft rear bearing
• Removing 6th input gear, 6th input gear

bushing, 5th-6th synchronizer hub assem-
bly, and 5th input gear

• Removing 5th input gear bushing, 4th input

gear, 4th input gear bushing, 3rd-4th syn-
chronizer hub assembly, and 3rd input gear

• Installing input shaft front bearing
• Removing mainshaft rear bearing
• Removing 6th main gear
• Removing 4th main gear and 5th main gear

a: 22 mm (0.87 in) dia.
b: 28 mm (1.10 in) dia.

KV40105020
(

—

)

Drift

Removing 3rd main gear, 2nd main gear, 2nd
main gear bushing, 1st-2nd synchronizer hub
assembly, 1st main gear, 1st main gear bush-
ing, and reverse main gear

a: 39.7 mm (1.563 in) dia.
b: 35 mm (1.38 in) dia.
c: 15 mm (0.59 in)

ST30031000
(J-22912-01)
Puller

Measuring wear of inner baulk ring

Tool number
(TechMate No.)
Tool name

Description

ZZA0811D

ZZA1000D

ZZA1023D

ZZA1133D

ZZA0537D

Revision: November 2015

2016 JUKE

PREPARATION

TM-73

< PREPARATION >

[6MT: RS6F52H]

KV40105710
(

—

)

Press stand

• Installing 3rd-4th synchronizer hub assem-

bly

• Installing 4th input gear bushing
• Installing 5th input gear bushing
• Installing 5th-6th synchronizer hub assem-

bly

• Installing 2nd main gear bushing
• Installing 3rd main gear

a: 46 mm (1.81 in) dia.
b: 41 mm (1.61 in)

ST30901000
(J-26010-01)
Drift

• Installing input shaft rear bearing
• Installing 4th main gear
• Installing 5th main gear
• Installing 6th main gear
• Installing mainshaft rear bearing

a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.

ST30032000
(J-26010-01)
Drift

Installing input shaft front bearing

a: 80 mm (3.15 in) dia.
b: 38 mm (1.50 in) dia.
c: 31 mm (1.22 in) dia.

ST38220000
(

—

)

Press stand

• Installing reverse main gear
• Installing 1st main gear bushing
• Installing 1st-2nd synchronizer hub assem-

bly

a: 63 mm (2.48 in) dia.
b: 65 mm (2.56 in)

KV40101630
(J-35870)
Drift

Installing reverse main gear

a: 68 mm (2.68 in) dia.
b: 60 mm (2.36 in) dia.

Tool number
(TechMate No.)
Tool name

Description

ZZA1058D

ZZA0978D

ZZA1058D

ZZA1003D

Revision: November 2015

2016 JUKE

TM-74

< PREPARATION >

[6MT: RS6F52H]

PREPARATION

Commercial Service Tool

INFOID:0000000012200802

KV38102510
(

—

)

Drift

• Installing 1st main gear bushing
• Installing 1st-2nd synchronizer hub assem-

bly

• Installing differential side bearing (transaxle

case side)

• Installing differential side bearing (clutch

housing side)

a: 71 mm (2.80 in) dia.
b: 65 mm (2.56 in) dia.

—

( J-46534 )
Trim tool set

For removing trim

Tool number
(TechMate No.)
Tool name

Description

ZZA0838D

AWJIA0483ZZ

Tool name

Description

Pin punch

Removing and installing retaining pin

a: 4.5 mm (0.177 in) dia.

Pin punch

Removing and installing retaining pin of selec-
tor lever

a: 5.5 mm (0.217 in) dia.

Pin punch

Removing and installing retaining pin of each
shifter lever

a: 7.5 mm (0.295 in) dia.

Drift

Installing striking rod oil seal and shifter lever
oil seal

a: 24.5 mm (0.965 in) dia.

NT410

S-NT063

Revision: November 2015

2016 JUKE

PREPARATION

TM-75

< PREPARATION >

[6MT: RS6F52H]

Puller

Removing each bearing, gear, and bushing

Puller

Removing each bearing, gear, and bushing

Power tool

Loosening bolts and nuts

Tool name

Description

ZZA0537D

NT077

PBIC0190E

Revision: November 2015

2016 JUKE

TM-76

< SYSTEM DESCRIPTION >

[6MT: RS6F52H]

STRUCTURE AND OPERATION

SYSTEM DESCRIPTION

STRUCTURE AND OPERATION

Sectional View

INFOID:0000000012200803

Transaxle case

3rd input gear

3rd-4th synchronizer hub

3rd-4th coupling sleeve

4th input gear

5th input gear

5th-6th synchronizer hub

5th-6th coupling sleeve

6th input gear

10. Input shaft rear bearing

11. Mainshaft rear bearing

12. 6th main gear

13. 5th main gear

14. 4th main gear

15. 3rd main gear

16. 2nd main gear

17. 1st-2nd synchronizer hub

18. 1st-2nd coupling sleeve

19. 1st main gear

20. Reverse main gear

21. Differential side bearing

22. Differential case assembly

23. Final gear

24. Mainshaft front bearing

25. Mainshaft

26. Input shaft

27. Input shaft front bearing

28. Clutch housing

29. Reverse idler shaft

30. Reverse idler gear (front)

31. Reverse coupling sleeve

32. Reverse idler gear(rear)

JSDIA5281GB

Revision: November 2015

2016 JUKE

STRUCTURE AND OPERATION

TM-77

< SYSTEM DESCRIPTION >

[6MT: RS6F52H]

System Description

INFOID:0000000012200804

DOUBLE-CONE SYNCHRONIZER

Double-cone synchronizer is adopted for 3rd gear to reduce operating force of the control lever.

TRIPLE-CONE SYNCHRONIZER

Triple-cone synchronizer are adopted for 1st and 2nd gears to reduce operating force of the control lever.

REVERSE GEAR NOISE PREVENTION FUNCTION (SYNCHRONIZING METHOD)

Reverse gear can be matched smoothly in a structure by setting syn-

chronizer hub (1) of reverse idler gear (rear), reverse coupling

sleeve (2), reverse baulk ring (3), and reverse insert spring (4) to

reverse idler gears, and letting reverse gear be synchronized.

PCIB1454E

: Reverse idler gear (rear)

: Reverse idler gear (front)

PCIB1909E

Revision: November 2015

2016 JUKE

TM-78

< DTC/CIRCUIT DIAGNOSIS >

[6MT: RS6F52H]

POSITION SWITCH

DTC/CIRCUIT DIAGNOSIS

POSITION SWITCH

BACK-UP LAMP SWITCH
BACK-UP LAMP SWITCH : Component Inspection

INFOID:0000000012200805

CHECK BACK-UP LAMP SWITCH

1. Disconnect position switch connector. Refer to

TM-82, "Removal and Installation"

2. Check continuity between position switch terminals.

Is the inspection result normal?

YES

>> INSPECTION END

>> Replace position switch. Refer to

TM-82, "Removal and Installation"

PARK/NEUTRAL POSITION (PNP) SWITCH
PARK/NEUTRAL POSITION (PNP) SWITCH : Component Inspection

INFOID:0000000012200806

CHECK PARK/NEUTRAL POSITION (PNP) SWITCH

1. Disconnect position switch connector. Refer to

TM-82, "Removal and Installation"

2. Check continuity between position switch terminals.

Is the inspection result normal?

YES

>> INSPECTION END

>> Replace position switch.

Gear position

Continuity

Reverse

Yes

Except reverse

: Park/Neutral position (PNP) switch

: Back-up lamp switch

PCIB1970E

Gear position

Continuity

Neutral

Yes

Except neutral

PCIB1970E

Revision: November 2015

2016 JUKE

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

TM-79

< SYMPTOM DIAGNOSIS >

[6MT: RS6F52H]

SYMPTOM DIAGNOSIS

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NVH Troubleshooting Chart

INFOID:0000000012200807

Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-

tion. If necessary, repair or replace these parts.

SUSPECTED PARTS
(Possible cause)

il le

l i

s l

IL (W

l.)

il le

l i

s h

GASKET (Damaged)

OIL SEAL

orn or

damaged)

SHIFT

CON

ROL LINKAGE (W

orn)

STRIKI

ROD

ASSEMBL

Y (W

orn or damaged)

SHIFT

FORK (W

orn

)

EAR (W

orn

BEARING (W

orn or damaged)

BAULK

RING

orn

INSER

T SPRI

amaged)

Reference page

Symptoms

Noise

Oil leakage

Hard to shift or will not shift

Jumps out of gear

Revision: November 2015

2016 JUKE

Content .. 608 609 610 611 ..