Mitsubishi Outlander XL. Manual - part 748

Door  beltline  molding  removal
steps

·

Door trim assembly (Refer to GROUP
52A, Door Trim P.52A-11.)

·

Door  mirror  assembly  (Refer  to
GROUP  51C,  Outside  Mirror  P.
51C-12.)

4.

Door beltline molding
Speaker  bracket  removal  steps
<Vehicles  with  rockford  fosgate
premium sound system>

·

Pull handle bracket (Refer to GROUP
52A, Door Trim P.52A-11.)

>>B<<

1.

Waterproof film

5.

Speaker bracket
Rear lower sash removal steps

·

Pull handle bracket (Refer to GROUP
52A, Door Trim P.52A-11.)

>>B<<

1.

Waterproof film

5.

Speaker  bracket  <Vehicles  with
rockford  fosgate  premium  sound
system>

Rear lower sash removal steps

6.

Rear lower sash
Speaker  cover  removal  steps
<Vehicles  with  rockford  fosgate
premium sound system>

·

Pull handle bracket (Refer to GROUP
52A, Door Trim P.52A-11.)

>>B<<

1.

Waterproof film

7.

Speaker cover
Door  opening  weatherstrip  inner
removal steps

·

Cowl side trim and scuff plate (Refer to
GROUP  52A,  Interior  Trim  P.
52A-10.)

8.

Door  opening  weatherstrip  inner
removal steps
Door  opening  weatherstrip  outer
removal steps

·

Door  channel  mounting  bolt  (door-
side) (Refer to P.42Ab-102.)

<<A>>

>>C<<

9.

Door opening weatherstrip outer

DOOR

42Ab-111

WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP

ZC600099

4

6

1

8

9

2

3

10

0000

5

7

4

N

<Rear door>

Sealant: 3M™ AAD Part No. 8633 
or equivalent

:Sectional view
 of clip position

:Sectional view
 of clip position

:Sectional view
 of clip position

:Sectional view
 of clip position

5.0 ± 1.0 N·m
44 ± 9 in-lb

Door  window  glass  run  channel
removal

1.

Door window glass run channel
Door  beltline  weatherstrip  inner
removal steps

·

Door trim assembly (Refer to GROUP
52A, Door Trim P.52A-11.)

2.

Door beltline weatherstrip inner
Door beltline molding removal

3.

Door beltline molding
Waterproof film removal steps

·

Rear  door  arm  rest  bracket  (Refer  to
GROUP 52A, Door Trim P.52A-11.)

>>B<<

4.

Waterproof film

Speaker  bracket  removal  steps
<Vehicles  with  rockford  fosgate
premium sound system>

·

Rear  door  arm  rest  bracket  (Refer  to
GROUP 52A, Door Trim P.52A-11.)

>>B<<

4.

Waterproof film

5.

Speaker bracket
Rear lower sash removal steps

·

Rear  door  arm  rest  bracket  (Refer  to
GROUP 52A, Door Trim P.52A-11.)

>>B<<

4.

Waterproof film

5.

Speaker  bracket  <Vehicles  with
rockford  fosgate  premium  sound
system>

5.

Rear lower sash

42Ab-112

DOOR

WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP

Speaker  cover  removal  steps
vehicles  with  Rockford  Fosgate
Premium Sound System

·

Rear  door  arm  rest  bracket  (Refer  to
GROUP 52A, Door Trim P.52A-11.)

>>B<<

4.

Waterproof film

7.

Speaker cover
Door  opening  weatherstrip  inner
removal steps

·

Cowl side trim, scuff plate, center pillar
trim  (Refer  to  GROUP  52A,  Interior
Trim P.52A-10.)

Door  opening  weatherstrip  inner
removal steps

8.

Door  opening  weatherstrip  inner
removal steps
Door  opening  weatherstrip  outer
removal

<<A>>

>>C<<

9.

Door opening weatherstrip outer
Door tape removal steps

1.

Door window glass run channel

2.

Door beltline weatherstrip inner

·

Rear  door  arm  rest  bracket  (Refer  to
GROUP 52A, Door Trim P.52A-11.)

>>B<<

4.

Waterproof film

>>A<<

10. Door tape

REMOVAL SERVICE POINT

<<A>> DOOR OPENING WEATHERSTRIP OUTER
REMOVAL

ZC6001000000

15 mm

8 mm

4 mm

Thickness:
1 mm

Fabricated 
tool

Make  the  tool  as  shown  in  the  figure,  and  remove  the
weatherstrip from the door panel.

DOOR

42Ab-113

WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP

INSTALLATION SERVICE POINTS

>>A<< DOOR TAPE INSTALLATION

ZC600101

A

0000

A

Fit the door  

tape on the  

press line  

of the door.

Fit the door tape on  

the protrusion of the door.

Fit the door  

tape on the 

lower end of 

the door  

cut-out.

3 mm

Rear door  
corner end

Section A – A

Door tape

Apply the specified adhesive to the door tape as shown in the
figure and stick the tape.

 

>>B<< WATERPROOF FILM INSTALLATION

ZC6001020000

Waterproof film

<Front door>

Waterproof film

Inner panel water drain hole

Inner panel water drain hole

<Rear door>

When a waterproof film is applied, guide the butyl rubber
tape under the inner panel drain hole.
Apply the specified adhesive to the waterproof film as shown in
the figure and stick the film.

Butyl  rubber  tape:  3M™  AAD  Part  number  8633  or
equivalent

42Ab-114

DOOR

WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP