Content .. 70 71 72 73 ..

Mitsubishi Eclipse / Eclipse Spyder (2000-2002). Service and repair manual - part 72

SPECIFICATIONS

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-59

SPECIFIC ATIO NS

FASTENER TIGHTENING SPECIFICATIONS

M1113023400042

ITEMS

SPECIFICATIONS

Generator and drive belt

Crankshaft bolt

181

5 N

⋅

m (134

4 ft-lb)

Dipstick guide bolt

6 N

⋅

m (35

4 ft-lb)

Drive belt tensioner pulley nut

10 N

⋅

m (36

7 ft-lb)

Generator bolt nut

10 N

⋅

m (33

7 ft-lb)

Generator bolt M8

4 N

⋅

m (16

3 ft-lb)

Generator bracket bolt

10 N

⋅

m (36

10 ft-lb)

Intake manifold plenum and throttle body

Exhaust gas recirculation pipe bolt

2 N

⋅

m (13

1 ft-lb)

Exhaust gas recirculation pipe flare nut

10 N

⋅

m (43

7 ft-lb)

Exhaust gas recirculation valve bolt

4 N

⋅

m (16

3 ft-lb)

Intake manifold plenum stay M8

2 N

⋅

m (13

1 ft-lb)

Intake manifold plenum bolt and nut

2 N

⋅

m (13

1 ft-lb)

Intake manifold plenum stay M10

6 N

⋅

m (26

4 ft-lb)

Manifold differential pressure sensor

4.9

1 N

⋅

m (43

9 in-lb)

Throttle body bolt

1 N

⋅

m (104

9 in-lb)

Ignition system

Distributor

2 N

⋅

m (113

17 in-lb)

Spark plugs

5 N

⋅

m (18

4 ft-lb)

Timing belt

Auto tensioner bolt

3 N

⋅

m (17

2 ft-lb)

Bracket

3 N

⋅

m (17

3 ft-lb)

Camshaft sprocket bolt

10 N

⋅

m (65

7 ft-lb)

Crankshaft position sensor bolt

8.8

1 N

⋅

m (78

9 in-lb)

Engine support bracket

5 N

⋅

m (33

4 ft-lb)

Idler pulley bolt

5 N

⋅

m (33

4 ft-lb)

Tensioner pulley bolt

6 N

⋅

m (35

4 ft-lb)

Tensioner arm bolt

10 N

⋅

m (33

7 ft-lb)

Timing belt cover bolt M6

1 N

⋅

m (95

9 in-lb)

Timing belt cover bolt M8

1 N

⋅

m (122

9 in-lb)

Timing belt rear cover bolt

1 N

⋅

m (122

9 in-lb)

Intake manifold and fuel parts

Fuel rail bolt

1 N

⋅

m (104

9 in-lb)

Fuel pressure regulator bolt

8.8

1 N

⋅

m (78

9 in-lb)

Intake manifold nut

1 N

⋅

m (16

1 ft-lb)

Water pump and water pipes

Engine coolant temperature gauge unit

1 N

⋅

m (95

9 in-lb)

SPECIFICATIONS

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-60

Engine coolant temperature sensor

10 N

⋅

m (22

7 ft-lb)

Heater pipe bolt

1 N

⋅

m (14

1 ft-lb)

Thermostat housing bolt

1 N

⋅

m (14

1 ft-lb)

Water inlet fitting bolt

1 N

⋅

m (14

1 ft-lb)

Water inlet pipe bolt

1 N

⋅

m (122

9 in-lb)

Water outlet fitting bolt

1 N

⋅

m (14

1 ft-lb)

Water pump bolt M8

3 N

⋅

(17

2 ft-lb)

Water pump bolt M10

8 N

⋅

m (30

6 ft-lb)

Exhaust manifold

Engine hanger

6 N

⋅

m (26

4 ft-lb)

Exhaust manifold nut

5 N

⋅

m (33

4 ft-lb)

Heat protector bolt

1 N

⋅

m (122

9 in-lb)

Oxygen sensor

5 N

⋅

m (33

4 ft-lb)

Rocker arms and camshaft

Rocker cover bolt

3.4

0.5 N

⋅

m (30

4 in-lb)

Rocker shaft bolt

3 N

⋅

m (23

2 ft-lb)

Thrust case bolt

2 N

⋅

m (113

17 in-lb)

Cylinder head and valve

Cylinder head bolt

108

5 N

⋅

m (80

4 ft-lb) to back of to 108

5 N

⋅

(80

4 ft-lb)

Oil pan and oil pump

Baffle plate bolt (Cylinder block side)

8.8

2 N

⋅

m (78

17 in-lb)

Baffle plate bolt (Oil pan side)

1 N

⋅

m (95

9 in-lb)

Cover bolt

1 N

⋅

m (95

9 in-lb)

Drain plug

5 N

⋅

m (29

4 ft-lb)

Oil filter bracket bolt

3 N

⋅

m (17

2 ft-lb)

Oil pan, lower bolt

1 N

⋅

m (95

9 in-lb)

Oil pan, upper bolt

5.9

1 N

⋅

m (52

9 in-lb)

Oil pressure switch

2 N

⋅

m (87

17 in-lb)

Oil pump case bolt M8

1 N

⋅

m (122

9 in-lb)

Oil pump cover bolt

2 N

⋅

m (87

17 in-lb)

Oil pump cover bolt M10

8 N

⋅

m (30

6 ft-lb)

Oil screen bolt

3 N

⋅

m (14

2 ft-lb)

Relief plug

5 N

⋅

m (33

4 ft-lb)

Piston and connecting rod

Connecting rod cap nut

1 N

⋅

m (38

1 ft-lb)

Crankshaft and cylinder block

Bearing cap bolt

5 N

⋅

m (69

4 ft-lb)

Flywheel or drive plate bolt

2 N

⋅

m (54

1 ft-lb)

Knock sensor

2 N

⋅

m (17

1 ft-lb)

ITEMS

SPECIFICATIONS

SPECIFICATIONS

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-61

GENERAL SPECIFICATION(S)

M1113000200081

SERVICE SPECIFICATIONS

M1113000300066

Knock sensor bracket

2 N

⋅

m (22

1 ft-lb)

Oil seal case bolt

1 N

⋅

m (95

9 in-lb)

Rear plate bolt

1 N

⋅

m (95

9 in-lb)

ITEMS

SPECIFICATIONS

DESCRIPTIONS

SPECIFICATIONS

Type

OHV, SOHC

Number of cylinders

Combustion chamber

Compact type

Total displacement dm

(cu in)

2.972 (181.4)

Cylinder bore (in)

91.1 (3.59)

Piston stroke mm (in)

76.0 (2.99)

Compression ratio

8.9

Valve timing

Intake valve

Opens (BTDC)

Closes (ABDC)

Exhaust valve

Opens (BBDC)

Closes (ATDC)

Lubrication system

Pressure feed, full-flow filtration

Oil pump type

Trochoid type

ITEM

STANDARD VALUE

LIMIT

Timing belt

Auto-tensioner rod length mm (in)

3.8

−

5.0 (0.15

−

0.20)

Auto-tensioner rod production length mm (in)

12 (0.5)

Auto-tensioner rod pushed-in amount [when
pushed with a force of 98

−

196 N (22

−

44 lbs)]

mm (in)

1.0 (0.03) or less

Rocker arms and camshaft

Camshaft cam height mm (in)

Intake

37.71 (1.485)

Minimum 37.21 (1.465)

Exhaust

37.14 (1.462)

Minimum 36.64 (1.443)

Camshaft journal outside diameter mm (in)

45 (1.8)

Cylinder head and valves

Cylinder head flatness of gasket surface mm (in)

Less than 0.03 (0.001)

0.2 (0.007)

Cylinder head grinding limit of gasket surface mm
(in) Total resurfacing depth of cylinder head and
cylinder block

0.2 (0.007)

Cylinder head overall height mm (in)

120 (4.7)

Valve thickness of valve head
(margin) mm (in)

Intake

1.0 (0.04)

Minimum 0.5 (0.02)

Exhaust

1.2 (0.05)

Minimum 0.7 (0.03)

SPECIFICATIONS

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-62

Valve overall height mm (in)

Intake

112.30 (4.421)

Minimum 111.80
(4.402)

Exhaust

114.11 (4.493)

Minimum 113.61
(4.473)

Valve stem outside diameter mm
(in)

Intake

6.0 (0.24)

Exhaust

6.0 (0.24)

Valve thickness to valve guide
clearance mm (in)

Intake

0.02

−

0.05 (0.0008

−

0.0019) 0.10 (0.003)

Exhaust

0.04

−

0.07 (0.0016

−

0.0027) 0.15 (0.005)

Valve face angle mm (in)

−

4.5

Valve spring free length mm (in)

51.0 (2.01)

Minimum 50.0 (1.97)

Valve spring load/installed height N (lb)/mm (in)

267/44.2 (60.0/1.74)

Valve spring out-of-squareness

or less

Valve seat valve contact width mm (in)

0.9

−

1.3 (0.04

−

0.05)

Valve guide inside diameter mm (in)

6.0 (0.32)

Valve guide projection from cylinder head upper
surface mm (in)

14 (0.6)

Valve stem projection mm (in)

49.30 (1.941)

49.80 (1.960)

Oversize rework dimensions of
valve guide hole mm (in)

0.05 oversize
diameter

11.05

−

11.07

(0.4351

−

0.4358)

0.25 oversize
diameter

11.25

−

11.27

(0.4429

−

0.4437)

0.50 oversize
diameter

11.50

−

11.52

(0.4528

−

0.4535)

Intake oversize rework dimensions
of valve seat hole mm (in)

0.3 oversize
diameter

34.30

−

34.33

(1.3504

−

1.3515)

0.6 oversize
diameter

34.60

−

34.63

(1.3623

−

1.3633)

Exhaust oversize rework
dimensions of valve seat hole mm
(in)

0.3 oversize
diameter

31.80

−

31.81

(1.2520

−

1.2531)

0.6 oversize
diameter

32.10

−

32.13

(1.2638

−

1.2650)

Oil pan and oil pump

Oil pump tip clearance mm (in)

0.06

−

0.18 (0.003

−

0.007)

Oil pump side clearance mm (in)

0.04

−

0.10 (0.002

−

0.003)

Oil pump body clearance mm (in)

0.10

−

0.18 (0.004

−

0.007)

0.35 (0.013)

Oil pressure at curb idle speed kPa (psi)
[oil temperature is 75 to 90

C (167 to 194

F)]

80 (11.6) or more

Piston and connecting rod

Piston outside diameter mm (in)

91.1 (3.58)

Piston ring to ring groove
clearance mm (in)

No.1

0.03

−

0.07 (0.0012

−

0.0027) 0.1 (0.003)

No.2

0.02

−

0.06 (0.0008

−

0.0023) 0.1 (0.003)

ITEM

STANDARD VALUE

LIMIT

Content .. 70 71 72 73 ..