Mazda B2300 Truck (2009 year). Instruction

IN CALIFORNIA (U.S. ONLY)

California Civil Code Section 1793.2(d) requires that, if a manufacturer
or its representative is unable to repair a motor vehicle to conform to the
vehicle’s applicable express warranty after a reasonable number of
attempts, the manufacturer shall be required to either replace the
vehicle with one substantially identical or repurchase the vehicle and
reimburse the buyer in an amount equal to the actual price paid or
payable by the consumer (less a reasonable allowance for consumer
use). The consumer has the right to choose whether to receive a refund
or replacement vehicle.

California Civil Code Section 1793.22(b) presumes that the manufacturer
has had a reasonable number of attempts to conform the vehicle to its
applicable express warranties if, within the first 18 months of ownership
of a new vehicle or the first 18,000 miles (29,000 km), whichever occurs
first:

1. Two or more repair attempts are made on the same nonconformity

likely to cause death or serious bodily injury OR

2. Four or more repair attempts are made on the same nonconformity

(a defect or condition that substantially impairs the use, value or
safety of the vehicle) OR

3. The vehicle is out of service for repair of nonconformities for a total

of more than 30 calendar days (not necessarily all at one time).

In the case of 1 or 2 above, the consumer must also notify the
manufacturer of the need for the repair of the nonconformity at the
following address:

Mazda North American Operations
7755, Irvine Center Drive
Irvine, CA 92618–2922

MAZDA IMPORTERS/DISTRIBUTORS

U.S.A (Importer/Distributor)

Mazda North American Operations
7755 Irvine Center Drive
Irvine, CA 92618–2922
P.O. Box 19734
Irvine, CA 92623–9734
TEL: 1 (800) 222–5500 (in U.S.A.)
(949) 727–1990 (outside U.S.A.)

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(Distributor in each area)

CANADA

Mazda Canada, Inc.
55 Vogell Road
Richmond Hill, Ontario L4B 3K5 Canada
TEL: 1 (800) 263–4680 (in Canada)
(416) 609–9909 (outside Canada)

PUERTO RICO & VIRGIN ISLANDS

Plaza Motors Corp. (Mazda de Puerto Rico)
P.O. Box 362722, San Juan, Puerto Rico 00936–2722
TEL: (787) 788–9300

GUAM

(d.b.a. Triple J. Enterprises, Inc.)
P.O. Box 6066 Tamuning, Guam
TEL: (671) 646–9216

SAIPAN

Pacific International Marianas, Inc.
(d.b.a. Midway Motors)
P.O. Box 887 Saipan, MP 96950
TEL: (670) 234–7524

Triple J Saipan, Inc.
(d.b.a. Triple J Motors)
Beach Road
Chalan LauLau
Saipan, MP 96950
TEL: (670) 235–4868

AMERICAN SAMOA

Polynesia Motors, Inc.
P.O. Box 1120, Pago Pago, American Samoa 96799
TEL: (684) 699–1854

WARRANTIES FOR YOUR MAZDA
• New Vehicle Limited Warranty
• Safety Restraint System Limited Warranty
• Anti-perforation Limited Warranty

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• Federal Emission Control Warranty

– Emission Defect Warranty
– Emission Performance Warranty

• California Emission Control Warranty (if applicable)
• Replacement Parts and Accessories Limited Warranty
• Tire Warranty
NOTE:

Detailed warranty information is provided with your Mazda

portfolio.

Outside the United States

Government regulations in the United States require that automobiles
meet specific emission regulations and safety standards. Therefore,
vehicles built for use in the United States, may differ from those sold in
other countries.

The differences may make it difficult or even impossible for your vehicle
to receive satisfactory servicing in other countries. We strongly
recommend that you NOT take your Mazda outside the United States.
However, in the event that you are moving to Canada permanently,
Mazda vehicles built for use in the United States could be eligible for
exportation to Canada with specific vehicle modifications to comply with
the Canadian Motor Vehicle Safety requirements.

Special Note: The above is applicable for permanent import/export
situations and not related to travelers on vacation.

You may have the following problems if you do take your vehicle outside
of the United States:
• Recommended fuel may be unavailable. Any kind of leaded fuel or

low-octane fuel will affect vehicle performance and damage the
emission controls and engine.

• Proper repair facilities, tools, testing equipment, and replacement

parts may not be available.

Please refer to your manufacturers warranty booklet for more
information.

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Outside Canada

Government regulations in Canada require that automobiles meet specific
emission regulations and safety standards. Therefore, vehicles built for
use in Canada, may differ from those sold in other countries.

The differences may make it difficult or even impossible for your vehicle
to receive satisfactory servicing in other countries. We strongly
recommend that you NOT take your Mazda outside Canada. However, in
the event that you are moving to the United States permanently, Mazda
vehicles built for use in Canada could be eligible for exportation to the
United States with specific vehicle modifications to comply with the
United States Federal Motor Vehicle Safety requirements.

Special Note: The above is applicable for permanent import/export
situations and not related to travelers on vacation.

You may have the following problems if you do take your vehicle outside
of Canada:
• Recommended fuel may be unavailable. Any kind of leaded fuel or

low-octane fuel will affect vehicle performance and damage the
emission controls and engine.

• Proper repair facilities, tools, testing equipment, and replacement

parts may not be available.

Please refer to your manufacturers warranty booklet for more
information.

ADD-ON NON-GENUINE PARTS AND ACCESSORIES

Non-genuine parts and accessories for Mazda vehicles can be found in
stores. These may fit your vehicle, but they are not approved by the
manufacturer for use with Mazda vehicles. When you install non-genuine
parts or accessories, they could affect your vehicle’s performance or
safety system; the manufacturer’s warranty doesn’t cover this. Before you
install any non-genuine parts or accessories, consult an Authorized
Mazda Dealer.

WARNING:

Installation of Non-Genuine Parts or Accessories:

Installation of non-genuine parts or accessories could be

dangerous. Improperly designed parts or accessories could seriously
affect your vehicle’s performance or safety system. This could cause
you to have an accident or increase your chances of injuries in an
accident. Always consult an Authorized Mazda Dealer before you install
non-genuine parts or accessories.

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WARNING:

Add-On Electrical and Electronic Equipment:

Incorrectly choosing or installing improper add-on equipment or

choosing an improper installer could be dangerous. Essential systems
could be damaged, causing engine stalling, air-bag (SRS) activation,
ABS inactivation, or a fire in the vehicle. Be very careful in choosing
and installing add-on electrical equipment, such as mobile telephones,
two-way radios, stereo systems, and car alarm systems.

Mazda assumes no responsibility for death, injury, or expenses that may
result from the installation of add-on non-genuine parts or accessories.

SERVICE PUBLICATIONS

Factory-authorized Mazda service publications are available for owners
who wish to do some of their own maintenance and repair.

When requesting any of our publications through an Authorized Mazda
Dealer, refer to the chart below.

If they don’t have what you need in stock, they can order it for you.

PUBLICATION ORDER

NUMBER

PUBLICATION DESCRIPTION

9999 95 022B 09

WORKSHOP MANUAL

9999 95 020G 09

WIRING DIAGRAM

9999 95 023C 09

OWNER’S MANUAL

WORKSHOP MANUAL:

Covers recommended maintenance and repair procedures of the drive
train, body and chassis.

WIRING DIAGRAM:

Provides electrical schematics as well as component location for the
entire electrical system.

OWNER’S MANUAL:

This booklet contains information regarding the proper care and
operation of your vehicle. This is not a technician’s manual.

Please note that your Authorized Mazda Dealership has trained
personnel and special service tools to correctly and safely
maintain Mazda vehicles.

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REPORTING SAFETY DEFECTS (U.S. ONLY)

If you believe that your vehicle has a defect that could cause a crash, or
could cause injury or death, you should immediately inform the National
Highway Traffic Safety Administration (NHTSA) in addition to notifying
Mazda Corporation.

If NHTSA receives similar complaints, it may open an investigation, and
if it finds that a safety defect exists in a group of vehicles, it may order a
recall and remedy campaign. However, NHTSA cannot become involved
in individual problems between you, your dealer or Mazda Corporation.

To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at
1–888–327–4236 (TTY: 1–800–424–9153); go to http://www.safercar.gov;
or write to:

Administrator
1200 New Jersey Avenue, Southeast
Washington, D.C. 20590

You can also obtain other information about motor vehicle safety from
http://www.safercar.gov.

REPORTING SAFETY DEFECTS (CANADA ONLY)

If you believe that your vehicle has a defect which could cause a crash or
could cause injury or death, you should immediately inform Transport
Canada, using their toll-free number: 1–800–333–0510.

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WASHING THE EXTERIOR

Wash your vehicle regularly with cool or lukewarm water and a neutral
pH shampoo.
• Never use strong household detergents or soap, such as dish washing

or laundry liquid. These products can discolor and spot painted
surfaces.

• Never wash a vehicle that is “hot to the touch” or during exposure to

strong, direct sunlight.

• Always use a clean sponge or car wash mitt with plenty of water for

best results.

• Dry the vehicle with a chamois or soft terry cloth towel in order to

eliminate water spotting.

• It is especially important to wash the vehicle regularly during the

winter months, as dirt and road salt are difficult to remove and cause
damage to the vehicle.

• Immediately remove items such as gasoline, diesel fuel, bird droppings

and insect deposits because they can cause damage to the vehicle’s
paintwork and trim over time.

• Remove any exterior accessories, such as antennas, before entering a

car wash.

• Suntan lotions and insect repellents can damage any painted

surface; if these substances come in contact with your vehicle,
wash off as soon as possible.

WAXING

Applying a premium paint sealant to your vehicle every six months will
assist in reducing minor scratches and paint damage.
• Wash the vehicle first. Refer to Washing the exterior for more

detailed information.

• Do not use waxes that contain abrasives; use a premium liquid wax.
• Do not allow paint sealant to come in contact with any non-body

(low-gloss black) colored trim, such as grained door handles, roof
racks, bumpers, side moldings, mirror housings or the windshield cowl
area. The paint sealant will “gray” or stain the parts over time.

PAINT CHIPS

Your dealer has touch-up paint to match your vehicle’s color. Touch-up
paint can be used to repair minor scratches to painted surfaces.

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• Remove particles such as bird droppings, tree sap, insect deposits, tar

spots, road salt and industrial fallout before repairing paint chips.

• Always read the instructions before using the products.

ALUMINUM WHEELS AND COVERS

Aluminum wheel rims or covers are coated with a clearcoat paint finish.
In order to maintain their shine:
• Clean with cool or lukewarm water and a neutral pH shampoo.
• Never apply any cleaning chemical to hot or warm wheel rims or

covers.

• Some automatic car washes may cause damage to the finish on your

wheel rims or covers. Chemical-strength cleaners, or cleaning
chemicals, in combination with brush agitation to remove brake dust
and dirt, could wear away the clearcoat finish over time.

• Do not use hydrofluoric acid-based or high caustic-based wheel

cleaners, steel wool, fuels or strong household detergent.

• To remove tar and grease, use Extra Strength Tar and Road Oil

Remover (0000–77–410E-01), available from your authorized Mazda
dealer.

ENGINE

Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
• Take care when using a power washer to clean the engine. The

high-pressure fluid could penetrate the sealed parts and cause
damage.

• Never spray the engine or other engine components with water. Water

will damage the engine or other engine components.

• Spray Engine Shampoo and Degreaser (0000–77–410E-09), available at

your authorized Mazda dealer, on all parts that require cleaning and
pressure rinse clean.

• Cover the highlighted areas to prevent water damage when cleaning

the engine.

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WINDOWS AND WIPER BLADES

The windshield, rear and side windows and the wiper blades should be
cleaned regularly. If the wipers do not wipe properly, substances on the
vehicle’s glass or the wiper blades may be the cause. These may include
hot wax treatments used by commercial car washes, water repellant
coatings, tree sap, or other organic contamination; these contaminants
may cause squeaking or chatter noise from the blades, and streaking and
smearing of the windshield. To clean these items, follow these tips:
• The windshield, rear windows and side windows may be cleaned with

a non-abrasive cleaner such as Ultra-Clear Spray Glass Cleaner
(0000–77–400E-01 and 0000–77–400E-02), available from your
authorized Mazda dealer.

• The wiper blades can be cleaned with isopropyl (rubbing) alcohol or a

windshield washer concentrate. This washer fluid concentrate contains
a special solution in addition to alcohol which helps to remove the hot
wax deposited on the wiper blade and windshield from automated car
wash facilities. Be sure to replace wiper blades when they appear
worn or do not function properly.

• Do not use abrasives, as they may cause scratches.
• Do not use fuel, kerosene, or paint thinner to clean any parts.

INSTRUMENT PANEL / INTERIOR TRIM AND CLUSTER LENS

Clean the interior trim areas and instrument panel with a damp cloth,
then with a clean, dry cloth, or use Mazda Deluxe Leather and Vinyl
Cleaner (0000-77-430E-15).
• Avoid cleaners or polish that increase the gloss of the upper portion of

the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.

• Do not use household or glass cleaners, as these may damage the

finish.

WARNING:

Do not use chemical solvents or strong detergents

when cleaning the steering wheel, instrument panel or interior

trim areas to avoid contamination of the airbag systems.

• Be certain to wash or wipe your hands clean if you have been in

contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the interior painted
surfaces.

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INTERIOR

For fabric, carpets, cloth seats, and seat belts:
• Remove dust and loose dirt with a vacuum cleaner.
• Remove light stains and soil with Upholstery Cleaner and Spot

Remover (0000–77–430E-01), available at your authorized Mazda
dealer.

• If grease or tar is present on the material, spot-clean the area first

with Spot and Stain Remover (0000–77–410E-01), available at your
authorized Mazda dealer.

• If a solvent ring forms on the fabric after spot cleaning, clean the

entire area immediately (but do not oversaturate) or the ring will set.

• Do not use household cleaning products or glass cleaners, which can

stain and discolor the fabric and affect the flame retardant abilities of
the seat materials.

UNDERBODY

Flush the complete underside of your vehicle frequently. Keep body and
door drain holes free from packed dirt.

MAZDA CAR CARE PRODUCTS

Your Mazda dealer has many quality products available to clean your
vehicle and protect its finishes. These quality products have been
specifically engineered to fulfill your automotive needs; they are custom
designed to complement the style and appearance of your vehicle. Each
product is made from high quality materials that meet or exceed rigid
specifications. For best results, use these products or products of
equivalent quality. These products are available at your authorized Mazda
dealer.

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INTRODUCTION

Be extremely careful to prevent injury to yourself and others or damage
to your vehicle when using this manual for inspection and maintenance.

If you’re unsure about any procedure it describes, we strongly urge you
to have a reliable and qualified service shop perform the work, preferably
an authorized Mazda Dealer.

Factory-trained Mazda technicians and genuine Mazda parts are best for
your vehicle. Without this expertise and the parts that have been
designed and made especially for your Mazda, inadequate, incomplete,
and insufficient servicing may result in problems. This could lead to
vehicle damage or an accident and injuries.

For expert advice and quality service, consult an authorized Mazda
Dealer.

The owner should retain evidence that proper maintenance has been
performed as prescribed.

Claims against the warranty resulting from lack of maintenance, as
opposed to defective materials or authorized Mazda workmanship, will
not be honored.

Any auto repair shop using parts equivalent to your Mazda’s original
equipment may perform maintenance. But we recommend that it
always be done by an authorized Mazda Dealer using genuine
Mazda parts.

SCHEDULED MAINTENANCE

Schedule 1 — Normal Driving Conditions/Emission Control
Systems

Follow Schedule 1 if the vehicle is operated mainly where none of the
following conditions apply. If any do apply, follow Schedule 2.
• Repeated short-distance driving.
• Driving in dusty conditions.
• Towing a trailer.
• Operating in hot weather in stop-and-go “rush hour” traffic.
• Extended periods of idling or low-speed operation.
• High-speed operation with a fully loaded vehicle.
• Off-road operation.
NOTE:

After the described period, continue to follow the described

maintenance at the recommended intervals.

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CHART SYMBOLS

: Inspect and if necessary, correct, clean or replace

Adjust

: Replace

: Lubricate

Normal driving service intervals — perform at the months or distances
shown, whichever occurs first.

Maintenance Item

Maintenance Interval (Number of months or Miles (km),

whichever comes first)

Months

x 1000 miles

(x 1000 km)

(8) (16) (24) (32) (40) (48) (56) (64) (72) (80) (88) (96)

ENGINE

Engine oil

Oil filter

PCV valve

AIR CLEANER

Air cleaner filter

IGNITION SYSTEM

Spark plugs

COOLING SYSTEM

Engine Coolant (yellow)

Replace at first 100,000 miles (160,000 km) or

72 months; after that, every 50,000 miles

(80,000 km) or 36 months

Coolant condition and protection, hoses
and clamps — annually — prior to cold
weather every 12 months

CHASSIS AND BODY

Wheel lug nut torque

Inspect tires for wear and rotate
(X = recommended interval for
optimal tire life)

Clutch reservoir fluid level

Front wheel bearings (4x2)

Disc brake system

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Maintenance Item

Maintenance Interval (Number of months or Miles (km),

whichever comes first)

Months

x 1000 miles

(x 1000 km)

(8) (16) (24) (32) (40) (48) (56) (64) (72) (80) (88) (96)

Caliper slide rails

Drum brake system, lines and hoses

Exhaust system for leaks, damage,
looseness

Manual transmission fluid

Automatic
transmission fluid

Exhaust system shielding (for
trapped material)

Propeller shaft U-joints (if equipped
with grease fittings)

Parking brake system (for damage
and operation)

Ball joints (4x2)

I/L

Transfer case fluid (4x4)

Replace every 150,000 miles (240,000 km)

Rear axle lubricant

Does not require replacement unless rear axle

submerged in water

Accessory drive belts

Fuel filter

Steering linkage, ball joints,
suspension and driveshaft

*1 The wheel lug nuts must be retightened to the proper specifications at
500 miles (800 km) of new vehicle operation, at any wheel change, or at any
other time the wheel lug nuts have been loosened. Refer to Wheel Lug Nut
Torque Specification in the Tires, Wheels and Loading chapter for the
proper lug nut torque specification.
*2 Replace every 150,000 miles (240,000 km) unless submerged in water.
*3 At 60,000 miles (96,000 km), the dealer will replace the PCV valve at no
cost, except Canada and California vehicles.
*4 Refer to vehicle emission control information label for spark plug and gap
specifications.
*5 The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty nor
limit recall liability prior to completion of the vehicle’s useful life.

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Schedule 1 continued

Maintenance

Item

Maintenance Interval (Number of months or Miles (km),

whichever comes first)

Months

x 1000 miles

100

105

110

115

120

(x 1000 km)

(104) (112) (121) (128) (136) (144) (152) (160) (168) (176) (184) (192)

ENGINE

Engine oil

Oil filter

PCV valve

AIR CLEANER

Air cleaner filter

IGNITION SYSTEM

Spark plugs

COOLING SYSTEM

Engine Coolant
(yellow)

Replace at first 100,000 miles (160,000 km) or 72 months;

after that, every 50,000 miles (80,000 km) or 36 months

Coolant condition and
protection, hoses and
clamps — annually —prior
to cold weather every
12 months

CHASSIS AND BODY

Wheel lug
nut torque

Inspect tires for wear and
rotate (X = recommended
interval for optimal tire
life)

Clutch reservoir fluid level

Front wheel bearings (4x2)

Disc brake system

Caliper slide rails

Drum brake system, lines
and hoses

Exhaust system for leaks,
damage, looseness

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Maintenance

Item

Maintenance Interval (Number of months or Miles (km),

whichever comes first)

Months

x 1000 miles

100

105

110

115

120

(x 1000 km)

(104) (112) (121) (128) (136) (144) (152) (160) (168) (176) (184) (192)

Manual transmission fluid

Automatic
transmission fluid

Exhaust system shielding
(for trapped material)

Propeller shaft U-joints (if
equipped with grease
fittings)

Parking brake system (for
damage and operation)

Ball joints (4x2)

I/L

Transfer case fluid (4x4)

Replace every 150,000 miles (240,000 km)

Rear axle lubricant

Does not require replacement unless rear axle submerged in

water

Accessory drive belts

Fuel filter

Steering linkage, ball joints,
suspension and driveshaft

*2 Replace every 150,000 miles (240,000 km) unless submerged in water.

*3 At 60,000 miles (96,000 km), the dealer will replace the PCV valve at
no cost, except Canada and California vehicles.

*4 Refer to vehicle emission control information label for spark plug and
gap specifications.

*5 The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty nor
limit recall liability prior to completion of the vehicle’s useful life.

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Mazda B2300 Truck (2009 year). Instruction - part 14