Mazda 6. Manual - part 276

 

  Index      Mazda     Mazda 6 - service repair manual 2002 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  274  275  276  277   ..

 

 

Mazda 6. Manual - part 276

 

 

REAR SUSPENSION 

R–39

R

Caliper Component Removal Note

1. Remove the caliper, and suspend it aside with cable.

Bolt (Trailing Link Front Side) Removal Note

1. Support the trailing link with a jack.
2. Loosen the bolt (lateral link inner side).

Crossmember Component Removal Note

1. Support the crossmember component using a 

jack and remove the nuts.

Warning

• Removing the crossmember is 

dangerous. The crossmember 
component could fall and cause serious 
injury or death. Verify that the jack 
securely supports the crossmember 
component.

2. Remove the crossmember component.

Rear Crossmember Bushing Removal Note

1. Remove the bushing using screw driver (-), being 

care not to damage the rear crossmember.

8

Rear lower arm
(See 

R–30 REAR LOWER ARM REMOVAL/

INSTALLATION

)

9

Bolt (rear shock absorber lower side)

10

Bolt (trailing link front side)
(See 

R–39 Bolt (Trailing Link Front Side) Removal 

Note

)

(See 

R–40 Bolt (Trailing Link Front Side) Installation 

Note

)

11

Nut (crossmember)

12

Crossmember component
(See 

R–39 Crossmember Component Removal 

Note

)

13

Trailing link

14

Rear lateral link

15

Rear upper arm

16

Rear stabilizer

17

Rear crossmember

18

Rear crossmember Bushing
(See 

R–39 Rear Crossmember Bushing Removal 

Note

)

(See 

R–40 Rear Crossmember Bushing Installation 

Note

)

A6E7416W005

A6E7416W014

A6E7416W001

R–40

REAR SUSPENSION 

Rear Crossmember Bushing Installation Note

1. Set the bushings as shown in the figure.

2. Tap the bushing onto the rear crossmember using 

the SSTs.

Bolt (Trailing Link Front Side) Installation Note

1. Support the trailing link with a jack.
2. Tighten the bolts (trailing link front side).

End Of Sie

A6E7416W021

A6E7416W002

A6E7416W005

S–1

S

S

BODY

LOCATION INDEX ................................................. S-4

EXTERIOR........................................................... S-4
INTERIOR ............................................................ S-6
DOOR .................................................................. S-9

BONNE............................................................... S-10

BONNET REMOVAL/INSTALLATION ............... S-10
BONNET ADJUSTMENT ................................... S-10

FRONT FENDER PANEL..................................... S-12

FRONT FENDER PANEL 

REMOVAL/INSTALLATION............................ S-12

DOOR ................................................................... S-13

FRONT DOOR STRUCTURAL VIEW................ S-13
REAR DOOR STRUCTURAL VIEW.................. S-14
FRONT DOOR REMOVAL/INSTALLATION...... S-15
REAR DOOR REMOVAL/INSTALLATION ........ S-15
DOOR ADJUSTMENT ....................................... S-16
FRONT DOOR GLASS 

REMOVAL/INSTALLATION............................ S-16

REAR DOOR GLASS 

REMOVAL/INSTALLATION............................ S-17

FRONT DOOR UNIT 

REMOVAL/INSTALLATION............................ S-18

REAR DOOR UNIT 

REMOVAL/INSTALLATION............................ S-18

FRONT DOOR LATCH AND LOCK 

ACTUATOR REMOVAL/INSTALLATION ....... S-19

REAR DOOR LATCH AND LOCK 

ACTUATOR REMOVAL/INSTALLATION ....... S-19

FRONT DOOR KEY CYLINDER 

REMOVAL/INSTALLATION............................ S-20

FRONT OUTER HANDLE 

REMOVAL/INSTALLATION............................ S-21

REAR OUTER HANDLE 

REMOVAL/INSTALLATION............................ S-21

INNER HANDLE 

REMOVAL/INSTALLATION............................ S-22

REGULATOR HANDLE REMOVAL .................. S-22
REGULATOR HANDLE INSTALLATION .......... S-22

POWER WINDOW SYSTEM ................................ S-23

INITIAL SETTING .............................................. S-23
TWO-STEP DOWN FUNCTION 

OPERATIVE/NON-OPERATIVE 
SWITCHING PROCEDURE ........................... S-23

DOOR GLASS POSITION CHANGE 

PROCEDURE ................................................. S-24

POWER WINDOW SWITCH 

REMOVAL/INSTALLATION............................ S-25

POWER WINDOW MAIN SWITCH 

INSPECTION .................................................. S-26

POWER WINDOW SUBSWITCH 

INSPECTION .................................................. S-28

POWER WINDOW REGULATOR 

REMOVAL/INSTALLATION............................ S-28

POWER WINDOW MOTOR 

REMOVAL/INSTALLATION............................ S-29

POWER WINDOW MOTOR 

INSPECTION .................................................. S-29

POWER DOOR LOCK SYSTEM .......................... S-30

FRONT DOOR LOCK ACTUATOR 

INSPECTION .................................................. S-30

REAR DOOR LOCK ACTUATOR 

INSPECTION .................................................. S-32

TRUNK LID LOCK ACTUATOR 

INSPECTION .................................................. S-32

LIFTGATE LOCK ACTUATOR 

INSPECTION .................................................. S-33

DOOR LOCK TIMER UNIT 

REMOVAL/INSTALLATION ............................ S-33

DOOR LOCK TIMER UNIT 

INSPECTION .................................................. S-34

DOOR LOCK TIMER UNIT ID CODE 

CHANGE......................................................... S-36

TRANSMITTER BATTERY 

REPLACEMENT ............................................. S-37

TRANSMITTER BATTERY INSPECTION ......... S-38

TRUNK LID ........................................................... S-39

TRUNK LID REMOVAL/INSTALLATION ........... S-39
TRUNK LID DISASSEMBLY/ASSEMBLY ......... S-40
TRUNK LID ADJUSTMENT ............................... S-41
STAY DAMPER DISPOSAL .............................. S-41

LIFTGATE............................................................. S-42

LIFTGATE REMOVAL/INSTALLATION............. S-42
LIFTGATE DISASSEMBLY/ASSEMBLY ........... S-44
STAY DAMPER DISPOSAL .............................. S-44
LIFTGATE ADJUSTMENT................................. S-45

FUEL-FILLER LID AND OPENER ....................... S-46

FUEL-FILLER LID AND OPENER 

REMOVAL/INSTALLATION ............................ S-46

FUEL-FILLER LID ADJUSTMENT ..................... S-46

BUMPER............................................................... S-47

FRONT BUMPER 

REMOVAL/INSTALLATION ............................ S-47

FRONT BUMPER 

DISASSEMBLY/ASSEMBLY .......................... S-48

BUMPER REINFORCEMENT 

REMOVAL/INSTALLATION ............................ S-48

REAR BUMPER REMOVAL/INSTALLATION.... S-49

EXTERIOR ATTACHMENT .................................. S-50

RADIATOR GRILLE 

REMOVAL/INSTALLATION ............................ S-50

COWL GRILLE REMOVAL/INSTALLATION ..... S-50
FRONT FLAP REMOVAL/INSTALLATION........ S-51
REAR FLAP REMOVAL/INSTALLATION .......... S-51
REAR DOOR GARNISH REMOVAL ................. S-51
REAR DOOR GARNISH INSTALLATION ......... S-52
SIDE PROTECTOR REMOVAL......................... S-52
SIDE PROTECTOR INSTALLATION................. S-53
EXTRACTOR CHAMBER 

REMOVAL/INSTALLATION ............................ S-53

REAR FINISHER 

REMOVAL/INSTALLATION ............................ S-54

REAR SPOILER 

REMOVAL/INSTALLATION ............................ S-54

ROOF CARRIER BRACKET 

REMOVAL/INSTALLATION ............................ S-54

S–2

MOLDING ............................................................. S-55

FRONT BELTLINE MOLDING REMOVAL ........ S-55
FRONT BELTLINE MOLDING 

INSTALLATION............................................... S-55

REAR BELTLINE MOLDING REMOVAL........... S-56
REAR BELTLINE MOLDING 

INSTALLATION............................................... S-56

ROOF MOLDING REMOVAL ............................ S-57
ROOF MOLDING INSTALLATION .................... S-57

OUTSIDE MIRROR............................................... S-58

POWER OUTSIDE MIRROR 

REMOVAL/INSTALLATION ............................ S-58

POWER OUTSIDE MIRROR 

DISASSEMBLY/ASSEMBLY .......................... S-58

POWER OUTSIDE MIRROR 

INSPECTION .................................................. S-59

POWER OUTSIDE MIRROR SWITCH 

REMOVAL/INSTALLATION ............................ S-60

POWER OUTSIDE MIRROR SWITCH 

INSPECTION .................................................. S-60

REARVIEW MIRROR ........................................... S-61

REARVIEW MIRROR REMOVAL...................... S-61
REARVIEW MIRROR INSTALLATION.............. S-61
BASE REMOVAL ............................................... S-61
BASE INSTALLATION ....................................... S-62

REAR WINDOW DEFROSTER ............................ S-63

FILAMENT REPAIR ........................................... S-63
FILAMENT INSPECTION .................................. S-63

WINDOW GLASS ................................................. S-64

WINDSHIELD REMOVAL .................................. S-64
WINDSHIELD INSTALLATION .......................... S-65
QUARTER WINDOW GLASS 

REMOVAL/INSTALLATION ............................ S-67

REAR WINDOW GLASS REMOVAL................. S-68
REAR WINDOW GLASS INSTALLATION......... S-70

SLIDING SUNROOF............................................. S-74

DEFLECTOR REMOVAL/INSTALLATION ........ S-74
GLASS PANEL REMOVAL/INSTALLATION ..... S-74
GLASS PANEL ADJUSTMENT ......................... S-75
FRONT DRAIN HOSE REMOVAL..................... S-75
FRONT DRAIN HOSE INSTALLATION............. S-75
REAR DRAIN HOSE REMOVAL ....................... S-76
REAR DRAIN HOSE INSTALLATION ............... S-76
SUNROOF UNIT 

REMOVAL/INSTALLATION ............................ S-76

SUNROOF UNIT 

DISASSEMBLY/ASSEMBLY .......................... S-77

SUNROOF MOTOR REMOVAL ........................ S-79
SUNROOF MOTOR INSTALLATION ................ S-79
SUNROOF MOTOR INSPECTION .................... S-79
SUNROOF RELAY INSPECTION ..................... S-80
SUNROOF SWITCH 

REMOVAL/INSTALLATION ............................ S-81

SUNROOF SWITCH INSPECTION ................... S-81

DASHBOARD AND CONSOLE ........................... S-82

DASHBOARD REMOVAL/INSTALLATION ....... S-82
DASHBOARD DISASSEMBLY/ASSEMBLY...... S-83
SIDE PANEL REMOVAL/INSTALLATION ......... S-83
COLUMN COVER 

REMOVAL/INSTALLATION ............................ S-84

METER HOOD REMOVAL/INSTALLATION...... S-84
LOWER PANEL REMOVAL/INSTALLATION .... S-84
CENTER BOX REMOVAL/INSTALLATION....... S-85
GLOVE COMPARTMENT 

REMOVAL/INSTALLATION ............................ S-85

CONSOLE REMOVAL/INSTALLATION.............S-86
CONSOLE DISASSEMBLY/ASSEMBLY ...........S-86

TRIM......................................................................S-87

A-PILLAR TRIM REMOVAL ...............................S-87
A-PILLAR TRIM INSTALLATION .......................S-87
B-PILLAR LOWER TRIM 

REMOVAL/INSTALLATION ............................S-88

B-PILLAR UPPER TRIM 

REMOVAL/INSTALLATION ............................S-88

FRONT SIDE TRIM 

REMOVAL/INSTALLATION ............................S-88

FRONT SCUFF PLATE 

REMOVAL/INSTALLATION ............................S-89

REAR SCUFF PLATE 

REMOVAL/INSTALLATION ............................S-89

C-PILLAR TRIM 

REMOVAL/INSTALLATION ............................S-89

FRONT DOOR TRIM 

REMOVAL/INSTALLATION ............................S-90

REAR DOOR TRIM 

REMOVAL/INSTALLATION ............................S-90

TIRE HOUSE TRIM 

REMOVAL/INSTALLATION ............................S-91

REAR PACKAGE TRIM 

REMOVAL/INSTALLATION ............................S-92

TRUNK SIDE TRIM 

REMOVAL/INSTALLATION ............................S-92

TRUNK SIDE UPPER TRIM 

REMOVAL/INSTALLATION ............................S-93

TRUNK LID TRIM 

REMOVAL/INSTALLATION ............................S-93

TRUNK END TRIM 

REMOVAL/INSTALLATION ............................S-93

LIFTGATE UPPER TRIM 

REMOVAL/INSTALLATION ............................S-94

LIFTGATE SIDE TRIM 

REMOVAL/INSTALLATION ............................S-94

LIFTGATE LOWER TRIM 

REMOVAL/INSTALLATION ............................S-95

HEADLINER .........................................................S-96

HEADLINER REMOVAL/INSTALLATION..........S-96
SHOCK ABSORBING PAD 

REMOVAL/INSTALLATION ............................S-97

ASSIST HANDLE 

REMOVAL/INSTALLATION ............................S-97

SUNVISOR REMOVAL/INSTALLATION ...........S-98

FLOOR COVERING..............................................S-99

FRONT FLOOR COVERING 

REMOVAL/INSTALLATION ............................S-99

SEAT BELT ........................................................S-100

FRONT SEAT BELT 

REMOVAL/INSTALLATION ..........................S-100

REAR SIDE SEAT BELT 

REMOVAL/INSTALLATION ..........................S-101

REAR CENTER SEAT BELT 

REMOVAL/INSTALLATION ..........................S-101

FRONT BUCKLE 

REMOVAL/INSTALLATION ..........................S-102

REAR BUCKLE 

REMOVAL/INSTALLATION ..........................S-102

SEAT BELT INSPECTION ...............................S-103
BUCKLE SWITCH INSPECTION.....................S-104
CHILD RESTRAINT SEAT ANCHOR 

REMOVAL/INSTALLATION ..........................S-104

 

 

 

 

 

 

 

Content   ..  274  275  276  277   ..