Lexus SC300 / Lexus SC400. Manual - part 134

ASSEMBLY OF FRONT DOOR

(See page 

BO–31

)

1.  BEFORE INSTALLING PARTS, COAT THEN WITH MP

GREASE
(a)  Apply MP grease to the sliding surface and rollers of the

window regulator.

(b)  Apply MP grease to the sliding surface of the door lock.
(c)  Apply MP grease to the door glass guide rollers.

2. 

INSTALL SIDE PROTECTION MOULDING
(a)  Insert the top of the clips into the panel hole and tap the

moulding onto the panel.

(b)  Install two nuts.

3. 

INSTALL OUTSIDE HANDLE AND KEY CYLINDER
(a) Install 

the 

key cylinder and the outside handle with three

bolts.

(b)  Connect the connector to the key cylinder.

4. 

INSTALL DOOR LOCK
(a)  Install the door lock with three screws.
(b)  Install the two links to the outside handle and key

cylinder.

(c)  Connect the connector.

5. 

INSTALL WINDOW REGULATOR
Install the regulator with six nuts.

6. 

INSTALL GLASS GUIDE AND DOOR GLASS
(a) Install 

the front glass guide with three screws to the door

panel.

(b)  Insert the rear glass guide with the door glass inside the

door panel.

(c)  Install the glass to the front glass guide and the

regulator.

(d)  Install the rear glass guide with four screws.

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Front Door

7. 

INSTALL FRONT DOOR INNER WEATHERSTRIP
Insert the claw of the clips into the upper panel hole and push
the moulding onto the panel.

8. 

INSTALL FRONT DOOR BELT MOULDING
HINT:

•

If the adhesive power of the tape is reduced, replace it

with new tape.

•

Install the moulding with eight screws and five nuts.

9. 

INSTALL DOOR INSIDE PANEL FRAME
Install the frame with three bolts.

10.  CONNECT WIRE HARNESS TO DOOR PANEL

Install the clamps onto the panel.

11.  INSTALL SPEAKER ASSEMBLY

(a)  Install the speaker assembly with four screws.
(b)  Connect the connector to the speaker.

12.  INSTALL SERVICE HOLE COVER

HINT: 

Before installing the service hole cover, peel off the

backing paper from the silencer.
Seal the service hole cover with adhesive.

13.  INSTALL SCREW GROMMETS

Install two grommets as shown.

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Front Door

BO–39

14.  INSTALL OUTSIDE REAR VIEW MIRROR

(a)  Install the mirror with two bolts, connect the connector.
(b) Install the speaker with  two  bolts, connect the

connector.

15.  INSTALL FRONT DOOR WEATHERSTRIP

Push down on the nine clips of the weatherstrip.

16.  INSTALL DOOR TRIM UPPER PANEL

(a)  Push the panel into the frame.
(b)  Tap in the three clips.
(c)  Install the panel with six screws.

17.  INSTALL DOOR SPEAKER GRILLE

Slide the grille and tap the grille to install it.

18.  INSTALL DOOR TRIM

(a)  Install the front door trim ornament and the door inside

handle with eleven nuts.

(b)  Install the armrest with eight screws.
(c)  Install the door curtesy switch.

(d)  Install the two cables as shown.
(e)  Connect the connector to the door curtesy switch.

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Front Door

(f) 

Install the door trim to the door panel with eight screws
and two caps.

19.  INSTALL DOOR INSIDE HANDLE BEZEL COVER

With the door handle in open position, insert the cover into
the bezel.

20.  INSTALL ARMREST BASE PANEL

(a)  Connect the connector.
(b)  Slide the panel rearward and tap the panel to install it.

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Front Door

BO–41