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MANUAL GEARBOX OVERHAUL 31 Reverse and 5th gear - Reassembly 1. Fit mainshaft reverse gear selectable washer, bush and needle bearing. 2. Fit mainshaft reverse gear and synchromesh baulk ring. 3. Fit layshaft reverse gear. reverse /5th gear synchromesh hub. Fit as one 5. Fit new circlip. NOTE: The fit of the circlip is controlled by 0.005 - 0.055mm (0.0002 - 0.0021in). 6. Fit 5th gear split needle bearing. ring to mainshaft, fit layshaft 5th gear. 8. Later gearboxes: Fit split washer to retain NOTE: Bevelled side of washer must face 9. Fit new mainshaft thrust collar roll pin. Locate 5th gear thrust segments and retaining ring. 10. Using LRT-37-023 to hold layshaft 5th gear, tighten the layshaft 5th gear nut to 220 Nm. 11. Stake layshaft 5th gear nut. |