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MANIFOLD AND EXHAUST SYSTEM 15 REPAIR 18. Using sequence shown, remove 12 bolts securing inlet manifold to cylinder heads 19. Remove inlet manifold assembly. gasket to cylinder block. 21. Remove inlet manifold gasket and discard. Refit 23. Ensure mating faces are clean. sealant to 4 notches between cylinder head and 25. Position new gasket seals. Ensure ends engage correctly in notches. 26. Fit new inlet manifold gasket. tighten to 0.7 Nm (0.5 lbf.ft) . 28. With assistance to hold harness and ignition coils aside, position inlet manifold assembly. NOTE: When fitting inlet manifold bolts, 29. Fit inlet manifold bolts. Initially tighten to 10 Nm (7 lbf.ft) 30. Finally tighten bolts to 50 Nm (37 lbf.ft). 31. Tighten gasket clamp bolts to 17 Nm (13 lbf.ft). 32. Position RH injector harness and heater hose bracket on inlet manifold. Secure with bolts. 33. Fit plenum chamber coolant hose to inlet manifold. Secure with clip. 34. Connect 3 cooling hoses to inlet manifold. Secure with clips. 35. Position ignition coil bracket on inlet manifold studs. Secure with nuts. Tighten to 8 Nm (6 lbf.ft). 36. Connect fuel feed pipe to fuel rail. Tighten to 16 Nm (12 lbf.ft). 37. Connect return hose to pressure regulator pipe. Secure with clip. 38. Connect multiplugs to fuel injectors and fuel temperature sensor. 39. Connect coolant temperature sensor and temperature gauge sensor. 40. Connect purge and crankcase breather hose to ram pipe housing. 41. Fit plenum chamber. See FUEL SYSTEM, Repair. 42. Refill cooling system. See COOLING SYSTEM, Repair. 43. Fit alternator. See ELECTRICAL, Repair. 44. Start engine. Check for leaks around fuel rail and injectors. |