Content .. 148 149 150 151 ..

Freelander 1. Manual - part 150

MANUAL GEARBOX - GETRAG

REPAIRS

37-2-5

9. Remove and discard circlip from LH drive shaft.

10. Use LRT-37-050 and release gear change rods

from quadrant.

11. Disconnect reverse lamp switch multiplug.

12. Use LRT-37-051 to release and disconnect

clutch pipe connection.

13. Remove bolt and release earth lead from

gearbox.

14. Disconnect multiplug from 1st gear switch.
15. Fit lifting chains to lifting eye and take weight of

engine.

MANUAL GEARBOX - GETRAG

37-2-6

REPAIRS

16. Remove through bolt gearbox bracket to LH

mounting.

17. Lower gearbox to clear mounting.

18. Remove 4 bolts securing LH mounting bracket

to gearbox and remove bracket.

19. Mark gearchange quadrant and selector shaft

relationship to aid refit.

20. Using LRT-37-049, carefully extract roll pin

from gearchange selector shaft quadrant.

21. Remove selector quadrant from selector shaft.
22. Fit suitable lifting eye to gearbox casing and

secure with bolt.

23. Fit lifting chains to eye and take weight of

gearbox.

24. Remove bolt securing closing plate to gearbox.

25. Remove 7 bolts securing gearbox to engine.

M37 1743A

LRT-37-049

MANUAL GEARBOX - GETRAG

REPAIRS

37-2-7

26. Release gearbox from 2 dowels.
27. Manoeuvre and lower gearbox to floor.
28. If necessary remove displaced gearbox closing

panel.

Refit

1. Clean gearbox closing panel.
2. Ensure closing plate is in position on engine

and located on dowels.

3. Clean gearbox to engine mating faces, dowels

and dowel holes.

4. Fit lifting chains to eye and take weight of

gearbox.

5. Raise gearbox and engage with dowels. Fit

bolts securing gearbox to engine and tighten to
85 Nm (63 lbf.ft).

6. Fit bolt securing closing plate to gearbox and

tighten to 10 Nm (7.5 lbf.ft).

7. Clean selector shaft and quadrant.
8. Fit gear selector quadrant to selector shaft and

align roll pin hole.

9. Fit LRT-37-049 to gearchange quadrant, press

new roll pin through selector shaft and remove
tool. Check operation of selector mechanism.

10. Position gearbox mounting bracket to gearbox,

fit bolts and tighten to 85 Nm (63 lbf.ft).

11. Raise engine and gearbox, align gearbox

mounting bracket.

12. Fit through bolt securing LH engine mounting to

gearbox bracket and tighten to 100 Nm(74
lbf.ft).

13. Remove lifting chains from gearbox.
14. Remove engine support chains.
15. Connect multiplug to 1st gear switch.
16. Connect multiplug to reverse lamp switch.
17. Position earth lead to gearbox and tighten bolt

to 25 Nm (18 lbf.ft).

18. Connect clutch pipe quick release connection.
19. Fit new circlip to LH drive shaft.
20. With assistance, fit LH drive shaft to gearbox,

keep shaft square to prevent damage to oil seal
in gearbox.

21. Fit IRD.

INTERMEDIATE REDUCTION

DRIVE, REPAIRS, Intermediate reduction
drive (IRD) unit - Td4.

22. Fit starter motor.

CHARGING AND STARTING,

REPAIRS, Starter motor - Td4.

23. Fit battery carrier.

CHARGING AND STARTING,

REPAIRS, Carrier - battery.

24. Fit intake ducting assembly.

FUEL DELIVERY SYSTEM - DIESEL,