Freelander 1. Manual - part 85
ENGINE - K SERIES KV6
REPAIRS 12-3-31
71. Remove 3 bolts securing PAS pump to front
mounting plate and tie pump aside.
72. With assistance, manoeuvre and lower engine
and gearbox to floor.
Refit
1. With assistance, raise engine and gearbox into
engine compartment.
2. Position PAS pump to front mounting plate, fit
and tighten bolts to 25 Nm (18 lbf.ft).
3. Position PAS pump pulley, fit and tighten Torx
screws to 9 Nm (7 lbf.ft).
4. Position top arm to engine mounting bracket
and RH hydramount, fit and tighten bolts to 100
Nm (74 lbf.ft).
5. Position PAS pipe support bracket to RH
hydramount, fit and tighten nut to 85 Nm (63
lbf.ft).
6. Place a wooden block on jack, position jack
under gearbox and raise jack sufficient to
support weight of gearbox. Release lifting hook
from lifting bracket on gearbox and connect to
rear engine lifting bracket.
7. Lower and remove jack supporting gearbox.
8. Remove bolts securing LRT-44-026 lifting
bracket to gearbox and remove bracket.
9. Position LH mounting bracket to gearbox, fit
and tighten bolts to 85 Nm (63 lbf.ft).
10. Position LH mounting to body, fit and tighten
bolts to 48 Nm.
11. Align gearbox bracket to LH body mounting, fit
and tighten through bolt to 100 Nm (74 lbf.ft).
12. Position upper RH engine steady to top arm, fit
and tighten bolt to 100 Nm (74 lbf.ft).
13. Tighten bolt securing upper RH engine steady
to body to 100 Nm (74 lbf.ft).
14. Position PAS pipe to engine front mounting
plate, fit and tighten bolt to 25 Nm (18 lbf.ft).
15. Lower hoist, disconnect and remove lifting
bracket, LRT-12-138.
16. Raise vehicle on ramp.
17. Position A/C compressor to front mounting
plate and cylinder block, align heat shield, fit
and tighten bolts to 25 Nm (18 lbf.ft).
18. Connect multiplug to A/C compressor.
19. Using a 3/8 square drive socket bar, raise
ancillary drive belt tensioner and fit drive belt to
pulleys.
20. Position selector cable to gearbox bracket and
secure with clip.
21. Position selector lever to selector shaft, fit and
tighten nut to 25 Nm (18 lbf.ft).
22. Clean splines and seal areas on each
driveshaft and mating faces in front hubs.
23. Fit new circlips to RH and LH driveshaft inner
joint splines.
24. Fit driveshafts to IRD and gearbox, ensuring
that the circlip on each driveshaft is fully
engaged.
25. Engage LH and RH driveshafts into front hubs.
26. Fit new driveshaft flange nuts but do not tighten
at this stage.
27. Clean ball joint tapers and taper seats.
28. Position LH and RH track rod ends to steering
arms, fit new nuts and tighten to 55 Nm (40
lbf.ft).
29. Clean ABS sensors and mating faces.
30. Apply anti-seize grease to both ABS sensors
and position sensors in front hubs.
Ensure ABS sensor is fully located into hub,
so that sensor touches pole wheel teeth.
31. Position LH and RH brake hoses to front
damper brackets and secure with clips.
32. Position LH and RH splash shields, fit and
tighten bolts.
33. Ensure mating face of propeller shaft and IRD
drive flange are clean.
34. Fit propeller shaft to IRD flange and align
marks. Tighten nuts and bolts to 42 Nm (31
lbf.ft).
35. Fit rear beam.
36. Fill IRD to correct level with fluid.
DRIVE, ADJUSTMENTS, Intermediate
reduction drive (IRD) fluid - drain & refill -
Non NAS.
DRIVE, ADJUSTMENTS, Intermediate
reduction drive (IRD) lubrication system -
drain & refill - NAS.
37. Fit exhaust front pipe.