Freelander 1. Manual - part 47

ENGINE - TD4

REPAIRS 12-1-31

Refit

1. Clean tappets and bores in cylinder head.
2. Lubricate tappets and bores with clean engine

oil.

3. Fit tappets, in original order if not renewed.
4. Clean rockers.
5. Lubricate rockers with clean engine oil.
6. Fit rockers in original order.
7. Fit camshafts.

ENGINE - Td4, REPAIRS, Camshaft

- inlet or exhaust.

8. Connect battery earth lead.

Gasket - camshaft cover

$% 12.29.40

Remove

1. Disconnect battery earth lead.
2. Remove injectors.

FUEL DELIVERY SYSTEM - DIESEL,

REPAIRS, Injector.

3. Remove air cleaner element.

4. Disconnect multiplug from CMP sensor.

M19 3173

ENGINE - TD4

12-1-32 REPAIRS

5. Disconnect multiplug from MAF/IAT sensor.
6. Release vacuum hose and harness from

turbocharger duct.

7. Release 2 clips securing turbocharger duct to

MAF/IAT sensor and remove duct.

8. Remove seal, duct to MAF/IAT sensor.
9. Remove connector, engine breather pipe to air

cleaner housing.

10. Remove bolt and move breather pipe aside.

11. Release harness from clip on camshaft cover.
12. Progressively loosen and remove 14 bolts

securing camshaft cover.

13. Remove camshaft cover and discard gasket.

Refit

1. Clean camshaft cover and mating face of

cylinder head.

2. Fit engine breather pipe connector to air

cleaner housing.

3. Fit new gasket to camshaft cover and fit

retaining bolts to cover and gasket.

M12 6593

ENGINE - TD4

REPAIRS 12-1-33

4. Apply a bead of suitable sealant 2 mm high and

2 mm wide to gasket mating face on cylinder
head as shown.

5. Fit camshaft cover and tighten bolts evenly to

10 Nm (7.5 lbf.ft).

6. Fit upper seal to turbocharger duct and ensure

lower seal to turbocharger is in good condition.

7. Fit duct to turbocharger, connect to engine

breather and MAF/IAT sensor.

8. Secure duct with clips.
9. Fit breather pipe and tighten bolt to 6 Nm (4

lbf.ft).

10. Fit air cleaner element.
11. Connect multiplug to MAF/IAT sensor.
12. Connect multiplug to CMP sensor.
13. Fit vacuum hose and harness to clips.
14. Fit injectors.

FUEL DELIVERY SYSTEM - DIESEL,

REPAIRS, Injector.

15. Connect battery earth lead.

Cover - engine acoustic

$% 12.30.50

Remove

1. Remove 2 nuts and 1 bolt securing engine

acoustic cover.

2. Remove acoustic cover.
3. Remove 3 grommets from acoustic cover.

Refit

1. Fit 3 grommets to acoustic cover.
2. Fit acoustic cover and tighten bolt to 8 Nm (6

lbf.ft) and nuts to 4 Nm (3 lbf.ft).