Discovery 2. Manual - part 450
EMISSION CONTROL - TD5
REPAIRS 17-1-15
Valve - EGR - EU3 models
$% 17.45.01
Remove
1. Release turnbuckles and remove battery cover.
2. Disconnect battery earth lead.
3. Remove 3 bolts and remove engine acoustic
cover.
4. Remove cooling fan coupling.
COOLING SYSTEM - Td5, REPAIRS,
5. Disconnect vacuum hose(s) from EGR valve.
6. Loosen clip screw and disconnect air intake
hose from EGR valve.
7. Remove screw and remove clamp securing
EGR pipe to EGR valve.
8. Remove 4 bolts securing EGR valve, remove
valve and discard gasket.
9. Discard EGR pipe gasket.
Refit
1. Clean EGR valve and mating faces.
2. Fit new gasket to EGR pipe.
3. Using new gasket, position EGR valve to inlet
manifold fit bolts and tighten to 10 Nm (7 lbf.ft).
4. Fit EGR pipe clamp and tighten screw to 6 Nm
(4.4 lbf.ft).
5. Connect air intake hose to EGR valve and
tighten clip.
6. Connect vacuum hoses to EGR valve.
7. Fit cooling fan coupling.
COOLING SYSTEM - Td5, REPAIRS,
8. Fit engine acoustic cover and tighten bolts to
10 Nm (7 lbf.ft).
9. Connect battery earth lead.
10. Fit battery cover and secure the fixings.