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FRONT AXLE AND FINAL DRIVE 5 OVERHAUL 38. Place retaining plate, joint washer and oil seal over axle flange ready for assembly. 39. Fit swivel bearing housing to axle flange with 7 bolts. Tighten to 73 Nm (54 lbf/ft). 40. Grease and fit upper and lower swivel pin taper roller bearings. 41. Position swivel pin housing over swivel bearing housing. 42. Coat joint washer both sides with sealing compound and position on lower swivel pin. 43. Loosely fit brake shield bracket plus lower swivel pin with lug outboard to swivel pin housing. 44. Loosely fit top swivel pin plus existing shims and brake hose bracket to swivel pin housing. 45. Apply Loctite 270 or equivalent to lower swivel pin bolts. 78 Nm (58 lbf/ft), bend over lock tabs. 46. Tighten top swivel pin bolts to 78 Nm (58 lbf/ft). Check and adjust preload on bearings NOTE: Swivel housing oil seal and axle 47. Attach a spring balance to ball joint bore and pull balance to determine effort required to turn 48. When setting is correct remove top swivel bolts, apply Loctite 270 or equivalent. Refit bolts and 78 Nm (58 lbf/ft), and bend over lock tabs. 49. Apply recommended grease between lips of swivel oil seal. 50. Fit oil seal, joint washer and retaining plate with 7 bolts and spring washers. Tighten to 11 Nm (8 lbf/ft). 51. Fit tie rod and drag link and secure with new cotter pins. Tighten fixing to 40 Nm (30 lbf/ft). 52. Fit brake disc shield. swivel housing oil seal. 55. Secure oil seal with retaining plate and securing bolts. Tighten to 11 Nm (8 lbf/ft). 56. Fit track-rod and drag link and secure with new cotter pins. 57. Loosely fit lock stop bolt for later adjustment. Fit driveshaft and stub axle 59. Insert axle shaft, and when differential splines are engaged, push assembly in fully. CAUTION: Take care not to damage axle 60. Place a new joint washer in position on swivelpin housing to stub axle mating face. Coat threads 61. Fit stub axle with flat at 12 O’clock position. CAUTION: Ensure that constant velocity secured. 62. Place mud shield in position and secure stub axle to swivel pin housing with 6 bolts and 65 Nm (48 lbf/ft). 63. Fit brake jump hoses to brake jump hose bracket. 64. Fit complete front hub assembly See Repair, Front hub assembly . 65. Check swivel pin housing oil drain plug is fitted. See SECTION 10, Maintenance, Under NOTE: On later vehicles fill swivel pin 67. Set steering lock stop bolts See STEERING, Adjustment, Steering lock stops . |