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ENGINE 5 OVERHAUL Refit 1. Thoroughly clean cylinder block and cylinder head mating faces. 2. Ensure coolant and oil passageways are clear and bolt holes are clean and dry. 3. Ensure locating dowel holes in cylinder block are clean and dry. 4. Fit new plastic locating dowels in cylinder block. thickness with the word ’TOP’ uppermost. CAUTION: Gasket must be fitted dry. 6. Ensure that camshaft timing pin LRT-12-158 is still in position and using assistance, fit cylinder 7. Carefully enter new cylinder head bolts together with their captive washers, DO NOT DROP. CAUTION: Cylinder head bolts are 8. Using sequence shown, tighten cylinder head bolts to: ° Stage 4 - Further 180 ° Stage 5 - Further 45 ° CAUTION: Ensure correct tightening ° in one operation. 9. Fit cylinder head to timing chain cover nut and bolt and tighten to 25 Nm (18 lbf.ft) . 10. Clean camshaft sprocket and mating face on camshaft. 11. Ensure engine is set to TDC firing - No.1 cylinder. 12. Check that mark on camshaft sprocket is positioned between the 2 coloured links on 13. Position sprocket to camshaft, fit and lightly tighten 3 new bolts then loosen bolts half a turn. |