Defender. Manual - part 242

Body and Paint

Front End Body Panels - Fender

Removal and Installation

Removal

1. Remove fender splash shield.

For additional information, refer to:

Fender Splash Shield

(501-02 Front End Body Panels, Removal and Installation).

2. Remove radiator grille.

For additional information, refer to:

Radiator Grille

(501-08

Exterior Trim and Ornamentation, Removal and Installation).

3. Release fixings and remove cooling fan shroud.
4. Remove air cleaner grille from front fender.

5. Remove 4 screws securing air intake elbow to fender.

6. Remove 7 screws and remove heater air intake grille from

fender.

7. Remove 2 bolts securing heater air intake bracket to inner

fender. Remove bracket.

8. Remove heater air intake from fender and collect seal.

9. Remove 2 bolts securing EGR solenoid to inner fender and

lay aside.

10. Remove 3 studs securing expansion tank pipe to inner

fender.

11. Remove 2 bolts securing PAS reservoir to inner fender

11. Remove 2 bolts securing PAS reservoir to inner fender

and lay aside.

12. Remove 4 bolts securing outer fender to inner fender.

13. Remove 4 bolts securing radiator mounting bracket to

fender.

14. Loosen screw and release hood lock inner cable from hood

lock.

15. Release hood lock outer cable from hood lock.

15. Release hood lock outer cable from hood lock.

16. Push centre pins from studs securing wheel arch extension

to fender, remove studs and remove wheel arch extension.

17. Remove bolt securing inner and outer fender to chassis.

18. Remove nut and bolt securing support stay to fender.
19. Remove 4 bolts securing fender to 'A' post.

20. Remove bolt securing fender to bulkhead.