Jaguar 5HP24 transmission. Manual - part 28

Put new O-rings 70.030 and 70.040 on
piston 70.020.
Press the piston into cylinder A.

Put a new O-ring 70.070 onto oil dam
70.060. Insert cup spring 70.050 into
cylinder A and press in the oil dam.
Using assembly bracket 5x46 001 499,
press down the oil dam in the mandrel
press, and secure it with snap ring
70.080.

Insert the complete clutch pack A. Begin
with spring clutch disc 70.090, followed
alternately by outer clutch disc 70.100
and lined clutch disc 70.110.
Insert end disc 70.120 and secure it with
snap ring 70.140.

Important!
Making adjustments: see Chapter 1.4.7

3.5/2

97147

97246

97152

72.010

72.020

72.050

72.060

72.082

72.090

72.100

72.062

72.080

72.040

72.030

72.110

72.130

72.140

72.180

72.150

72.160

72.200

72.170

72.190

02.240

3.5.2

Clutch B (input)

3.5/3

97153

Put two O-rings (72.030, 72.040) and
sealing ring 72.050 on piston B 72.010.
Press piston B into cylinder B.

Insert cup spring 72.060 and press it
down in the mandrel press using 
assembly bracket 5x46 001 500; insert
retaining ring 72.062 and secure it with
retaining ring 72.080.

Insert the complete clutch pack B. Begin
with spring clutch disc 72.082 followed
alternatingly by outer clutch disc 72.090
and lined clutch disc 72.100.
Secure the top outer clutch disc 72.110
with snap ring 72.130.

Important!
Making adjustments: see Chapter 1.4.8

Insert the complete clutch A into clutch B.
Place axial needle roller bearing 72.150
on the hub of cylinder A.
See the picture beside for the correct
installation of the bearing.

3.5/4

97154

97155

97159

Align the discs for clutches A and B, and
insert intermediate shaft 72.160, turning
it as you put it in.
Attach axial needle roller bearing 72.170
to the hub of inner disc carrier B using
petroleum jelly.
Insert inner disc carrier B 72.180, turning
it as you put it in.

Put inner disc carrier C 72.190 into
cylinder B and secure it with snap ring
72.200.

Important!
The snap ring should be 2.6 mm thick.

Ensure that the angle thrust bearing from
the axial needle bearing is pressed into
the hub.

Place axial needle roller bearing 02.240
on tower I.
See the picture on the left hand side for
the correct installation of the bearing.

3.5/5

98005

97161

97162